Texas Register
(31 TexReg 1138) and proposes revised
new amendments to §3.95, relating to Underground Storage of Liquid or
Liquefied Hydrocarbons in Salt Formations, and §3.97, relating to Underground
Storage of Gas in Salt Formations. Consistent with the Commission's wish to
further the goals of safety and the prevention and control of pollution, the
Commission proposes the amendments in order to reduce the possibility of explosion
and fire at such facilities and enhance the safety of such facilities in light
of the gas release and fire at the Moss Bluff Hub Partners, LP natural gas
storage facility and incidents at several liquid hydrocarbon storage facilities.
On August 19, 2004, a gas release and fire occurred at the Moss Bluff Hub
Partners Hydrocarbon Storage facility in Liberty County, Texas. The incident
occurred during "de-brining," when brine was being extracted from the cavern
through tubing at the same time as gas was injected into the cavern through
casing. Investigation revealed that the likely initiating event at Moss Bluff
was a separation of the brine tubing at or above 3,724 feet below the ground
surface within the gas-bearing area of the storage cavern. Gas entered the
brine tubing, reached the surface, and flowed into the above-ground brine
piping. The emergency shutdown valve on the above-ground brine piping appeared
to have operated properly, because investigators recovered it in the closed
state. The evidence suggests that transient mechanical forces, or "water hammer,"
produced by the sudden pressure surge caused the surface piping to fracture
between the wellhead and the emergency shutdown valve. The break occurred
at a location in the piping that had experienced wall loss due to internal
corrosion. This break in the above-ground brine piping initially fueled the
fire. The geometry of the surface piping directed gas and fire downward at
the base of the wellhead, weakening the assembly that attached the wellhead
to the casing. Eventually the entire wellhead assembly separated from the
casings and was ejected to the side and gas began escaping vertically through
the production casing. The fire self-extinguished for approximately 28 seconds
before reigniting.
Investigation of this incident revealed unexpectedly extensive internal
corrosion of the brine piping. This piping was transferred from service on
another storage well, installed, and successfully pressure tested in 2000.
Past experience had not indicated corrosion to be a problem. Inspection and
testing of such piping is not a requirement under the current provisions of §§3.95
and 3.97.
Two other incidents resulted in the surface release of stored liquefied
petroleum gas (LPG) in 2000 and crude oil in 2005 at underground liquid hydrocarbon
storage facilities in Texas. These incidents were associated with the remote
location of an emergency shutdown valve from the wellhead (crude oil release)
and water hammer-induced pressure transient rupture of the surface piping
nipple (LPG release).
After considering the findings of the investigation of these incidents,
the Commission determined that new safety requirements were necessary and,
on December 7, 2004, directed staff to initiate rulemaking to establish such
requirements. In January 2005, staff sent a questionnaire to all operators
of underground hydrocarbon storage facilities to gather additional information
concerning the current status of construction, maintenance, operations, and
record keeping. In addition, in May 2005, staff held a workshop to review
operator responses from the questionnaire and to gather input from affected
operators to evaluate the advisability, cost, and effectiveness of potential
new safety regulations. The Commission also published on its website a draft
of the proposed amendments for informal comment. Staff used the input from
these forums to draft the original proposed amendments and incorporate new
requirements for integrity management of surface piping, location of emergency
shutdown valves, fire suppression capabilities, data acquisition, and record
retention.
On February 24, 2006, the Commission published the original proposed amendments
to §3.95 and §3.97 (Statewide Rules 95 and 97) in the
Texas Register
for a 30-day comment period. Two associations and seven
companies submitted comments. The Commission has incorporated substantive
changes as a result of the comments, and therefore republishes the proposed
amendments for a second 30-day comment period. With this new proposal, the
Commission provides responses to the initial comments to explain the basis
for the revised proposed amendments to §§3.95 and 3.97. Because
this is a new proposal, however, these responses are not the Commission's
final position on these issues. The Commission invites and will fully consider
comments on all matters in this proposal.
An industry association recommended changes to the definition for "storage
wellhead" in §3.95(a)(16) and §3.97(a)(12) to include the statement
"The storage wellhead must be designed to contain the contents of the storage
well and protect against mechanical damage and transient pressure by: (1)
limiting spool pieces inside the emergency shutdown valve to a length less
than six feet, (2) designing all spool and piping anchors to prevent piping
failure due to 'water hammer' and minimize all spool lengths, or (3) design
emergency shutdown valves to prevent creating a transient pressure surge in
the wellhead piping."
The Commission agrees that an additional description of storage wellhead
performance standards will be helpful, but has not added this performance
standard to the definition for "storage wellhead" for two reasons. First,
a definition is not the preferred place to impose a performance standard.
Second, the suggested standards emphasize protection only against transient
pressure. Consequently, instead of changing the definition of "storage wellhead,"
the Commission added some of the suggested language into proposed new §3.95(h)(2)(A)
which states the performance standard for a storage wellhead, and emphasizes
protection against all sorts of pressure. The Commission made a parallel addition
to §3.97(h)(2)(A).
An integrated oil company questioned the need to add the phrase "exclusive
of tubing and casing" to the definition of surface piping at §3.95(a)(17)
and §3.97(a)(13). The Commission agrees that the added language is of
limited usefulness and has deleted the phrase in the new proposal.
A storage operator interpreted the definition of surface piping at §3.95(a)(17)
to include all product, brine, and freshwater piping in a facility that connects
to a storage well. This comment suggested clarifying and strengthening the
proposed changes by individually defining the types of surface piping and
crafting individualized requirements for each. The requested clarification
has not been made at this time, because the various types of surface piping
are already described in sufficient detail with unique sets of requirements.
A pipeline association requested clarification that fusible links would
satisfy the requirement of the definition of leak or fire detectors at §3.97(a)(7).
The proposal has not been changed in response to this comment due to concerns
about clarity. Specifically identifying fusible links as an appropriate type
of fire detector without listing any other types of fire detectors would be
potentially confusing; it might lead to the erroneous conclusion that only
the listed types of fire detectors meet the requirements of the rule. That
might stifle technical innovation for new types of detectors.
A pipeline association stated that the definition of surface piping at §3.97(a)(13)
needs additional wording to denote that the end of surface piping would be
at the first point of pressure regulation downstream of the wellhead. Such
wording would help to identify the boundary between the respective areas of
administrative authority of the Oil and Gas Division and the Safety Division.
A storage company filed a similar comment regarding language in section §3.97(h)(3)(A).
The Commission agrees with the suggestion as it applies to product piping.
Because the Safety Division only has administrative authority over piping
that transports hazardous materials, however, such a boundary has not been
applied to fresh water or brine surface piping under any operating conditions.
The Commission has clarified in the new proposal for §3.95(h)(3)(A) that
only some hydrocarbon storage facilities are under the administrative authority
of the Safety Division.
A pipeline company and a storage company recommended that the wording in §3.97(h)(2)(B)
and §3.95(h)(2)(B), respectively, allowing an operator to come into compliance
with the requirements on the location of emergency shutdown valves within
three years or in conjunction with the next scheduled mechanical integrity
test should be reworded to
require
the operator
to comply with the later deadline. The requested change has not been made
at this time. However, the proposal has been modified to provide additional
clarity. The language of the original proposal was intended to provide an
operator with the flexibility to choose the most appropriate alternative.
Requiring an operator to comply with the later deadline may not be the most
efficient option for an operator. In many cases, an operator gains operational
flexibility by choosing the earlier deadline if it coincides with a mechanical
integrity test for which the cavern is emptied, because the wellhead may be
in a more favorable operational status for a workover. To further increase
the clarity, however, the Commission proposes to modify the wording in proposed
new §3.95(h)(2)(B) and §3.97(h)(2)(B) as follows: "Either within
three years of the effective date of this section, or in conjunction with
the next integrity test of the storage well . . . "
A pipeline company identified an incorrect reference in §3.97(h)(2)(C)
as originally proposed. The addition of a proposed new subparagraph (A) obviates
the need to correct the reference.
A chemical company agreed that all surface piping should be designed for
gas pressure on the gas side and maximum brine pressure on the brine side.
This comment stated that the failure of one company to maintain surface piping
under §3.95(h)(3) should not mean that other facilities do not. This
comment also stated that the requirement to locate the emergency shutdown
valve on the wellhead before surface piping is not necessary. The chemical
company further stated that with proper integrity management testing, there
should not be a six foot limit on spool pieces. The Commission notes that
integrity management (including testing) is but one element of safe storage
well operations. On the basis of systematic process re-engineering, many operators
have concluded that the safest location for the emergency shutdown valves
is on or immediately adjacent to the storage wellhead.
A gas company commented that the proposed language in §3.97(h)(3)(A)
should be revised to eliminate potential conflict with pipeline safety rules.
The Pipeline Safety Regulations, found at 16 Texas Administrative Code Chapter
8 and administered by Safety Division, currently establish the maximum allowable
operating pressure of gas piping within a storage facility. The comment suggested
that the rule should be modified to limit the surface piping subject to this
section to that piping between the wellhead and the first downstream pressure-regulating
device. The Commission agrees with the suggestion as it applies to product
piping. Such a boundary would apply only to product piping that transports
hazardous materials and thus is under the administrative authority of the
Safety Division.
A pipeline association stated that the language proposed in §3.97(h)(3)
is appropriate only if the definition for surface piping is amended to include
additional wording to denote the end of surface piping would be at the first
point of pressure regulation downstream of the wellhead. Such wording would
help to identify the boundary between the respective administrative authorities
of the Oil and Gas Division and the Safety Division. The Commission agrees
with the suggestion as it applies to product piping. Such a boundary would
apply only to product piping that transports hazardous materials and thus
is under the administrative authority of the Safety Division. The Commission
proposes language in §3.97(h)(3) to limit the requirement to product
or gas surface piping that extends from the wellhead emergency shutdown valve
to the first pressure regulation device.
A storage company commented that the language originally proposed in §3.95(h)(3)(B)
requiring brine surface piping to be designed for maximum brine wellhead pressure
and to transport gas and brine under emergency conditions to the brine system
gas vapor control system is too broad. The storage company suggested adding
"maximum brine operating pressure that can occur when the emergency shutdown
valve actuates" for clarification. The storage company also stated that the
transport section should be clarified to include the fact that different pressure
standards would be applied to different portions of the brine system, depending
on the service conditions to which the piping and equipment will be subjected.
The suggested change has not been included in the proposal. Brine piping must
be designed to function properly and transport the product and brine mixture
downstream to safety devices such as a vapor knockout vessel or a flare in
multiple situations, including both where the emergency shutdown valve closes
properly and where the emergency shutdown valve is closing slowly or improperly.
The safety devices (such as a vapor knockout vessel or flares) currently mandated
by §3.95(h)(6) already address safe management of product if the surface
brine piping maintains integrity in an emergency situation. However, these
safety devices will not be effective if the brine piping were to fail to transport
the flammable vapor to the appropriate devices.
The chemical company's proposed language for §3.95(h)(3)(B) requiring
brine surface piping to be designed for maximum brine wellhead pressure and
to transport gas and brine under emergency conditions to the brine system
gas vapor control system would be more effective with Commission approved
alternatives. The chemical company proposed additional language for the brine
surface piping requirement to allow an exception for equally protective alternatives
approved by the Commission. The chemical company described the dual emergency
shutdown valve system in operation at its facilities in Texas and around the
world as an example of an alternative that would be equally protective. The
Commission agrees with the suggested language and has inserted the language
in the new proposal for §3.95(h)(3)(B)(i). Installation of secondary
emergency shutdown valves on the brine piping would significantly add to the
safety of the brine system. Emergency shutdown valves are very reliable, and
there is a low probability of the failure of such valves. If operators installed
dual emergency shutdown valves on the brine line, the probability of simultaneous
failure of both emergency shutdown valves becomes very remote.
An operator of a storage facility and a gas company commented that the
language in §3.95(h)(3)(C) should exempt small diameter freshwater supply
lines to a storage wellhead because their small diameter would prevent water
hammer pressure transients from affecting the piping and emergency shutdown
valve. The storage operator questioned the need to impose six foot spool length
limit on small diameter piping. The Commission agrees with exempting small
diameter fresh water piping from the six-foot spool length limit, but only
under certain circumstances. Fresh water surface piping is already exempted
from the requirement to install an emergency shutdown valve under conditions
identified in §3.95(h)(3)(C). The Commission proposes to allow fresh
water piping to be exempted from the six foot spool length limit if fresh
water piping is designed for the permitted maximum allowable operating pressure
on the hydrocarbon side of the well and has a maximum internal diameter of
two inches or less, and an attendant is posted at the well site to provide
manual shut-in when in use.
A chemical company agreed with the fire suppression requirement in §3.95(h)(7);
the Commission appreciates the comment.
An association of oil and gas operators recommended adding language to §3.95(h)(7)(C)
to identify the purpose of the fire suppression requirement. This association
suggested adding to "fire suppression capability" the qualifier "designed
to aid in personnel rescue and for equipment protection and cooling." The
association also recommended allowing an exception when equipment and buildings
that need protection and cooling are located at great distance from the wellheads,
for example, approximately 1,000 ft. The Commission concurs with the suggestion
to add clarifying language for the performance standard for the fire suppression
capability. The association's suggested fire suppression exemption for storage
wells located at large distances from other wells or control facilities, however,
has not been incorporated into the proposal due to worker safety concerns.
An operator may request an exemption under §3.95(h)(7)(C). A great distance
between storage wells and control facilities would be taken into account as
a mitigating factor in considering whether to grant such a request.
A gas company and a pipeline association commented that the language originally
proposed in §3.97(h)(11) requiring fire suppression capability for wellheads
and compression stations is unclear because of the lack of sufficient design
criteria to allow an operator to know if it has satisfied the regulation.
The proposal has not been changed in response to this comment. Adding the
qualifying language "designed to aid in personnel rescue and for equipment
protection and cooling" adds sufficient clarity in describing the expected
performance standard.
An association of oil and gas operators commented that the fire suppression
requirement in §3.97(h)(11) for natural gas storage wellheads is unrealistic
because events such as the complete loss of wellhead control are beyond the
ability of standard fire-fighting equipment to address. This association stated
that duplication of the wellhead emergency shutdown valve is preferable to
fire suppression capability. The Commission agrees that the example cited
by the association--a fire characterized by the complete loss of wellhead
control--is largely beyond the ability of standard fire-fighting equipment
to address. However, such a fire is extremely rare. Smaller fires are more
common, and the clarifying language proposed by the gas company and the association
would address fire safety issues associated with the most common types of
fires.
A gas company and a pipeline association commented that the new requirements
originally proposed in §3.97(h)(5)(A) to require leak or fire detectors
at each structurally enclosed compressor sites are unnecessary because the
existing pipeline safety regulations found at 16 Texas Administrative Code
Chapter 8 and administered and enforced by the Safety Division, already require
gas detectors at such locations. The Commission notes that the current rule
requires heat and fire detectors at each wellhead and each structurally enclosed
compressor site, but only for facilities within 100 yards of public areas.
It is appropriate to require heat and fire detectors at each wellhead and
each structurally enclosed compressor site for all facilities based on the
extensive fire damage associated with the wellhead failure of a gas storage
well. It is also appropriate to retain the requirement for leak and fire detectors
at the wellhead and the requirement for detectors at structurally enclosed
compressor sites. Although the rules in Chapter 8 also require fire detectors
at structurally enclosed compressor sites, such a requirement is not in conflict
and not all storage facilities are under the administrative authority of the
Safety Division.
An integrated oil company, a gas company, and a pipeline association commented
that the requirement in §3.95(h)(9)(B) and §3.97(h)(8)(B) to notify
the Commission of the root cause of an emergency incident within 30 days may
not be achievable in every instance. The integrated oil company suggested
adding wording to allow an extension of the deadline, if the situation warrants.
The gas company and the pipeline association suggested a 90-day period to
submit a supplemental report on the root cause and the operational changes,
if any, that would be implemented. The Commission agrees that in some instances,
it may not be possible to understand the root cause of an incident within
30 days. The Commission proposes to add language allowing, for good cause,
a 30-day extension to the time required to file a report on the root cause
of an emergency incident.
An association of oil and gas operators stated its concern that the requirement
originally proposed in §3.95(h)(16) and §3.97(h)(12) to design,
install, test, maintain, and operate equipment in accordance with engineering
standards would be difficult to meet because such standards are too numerous
to list and of limited value in a post-incident investigation. The association
reported that maintenance standards often do not exist and vary depending
on the well's service. The association recommended deleting the word "maintained"
and adding the following language: "Within one year of the effective date
of this section, the operator shall report to the Commission the particular
engineering design standards for the wellhead, piping, and major equipment."
A gas company commented that it is uncertain what detail the Commission
seeks in the report required by the language originally proposed in §3.95(h)(16).
A gas company suggested that providing the engineering standard itself would
not be burdensome, but reporting the detailed process may be very burdensome
and, in some cases, could violate confidentiality requirements. A gas company
suggested that the proposed change be limited to the identification of the
engineering standard.
A gas company suggested separating the requirements in §3.97(h)(12)
for design, installation, and testing from those for maintenance and operation
because design, installation, and initial testing standards are determined
at the time the facility is constructed, whereas maintenance and operating
standards may change over time.
The Commission concurs with industry's desire to focus the requirement
of reporting design standards to wellhead, piping, and valves. In the revised
proposal, the Commission has retained the requirement in §3.95(h)(16)
and §3.97(h)(12) that operators must design, install, and operate all
wellhead, surface piping, and associated valves in accordance with engineering
standards to the expected service conditions. The Commission has deleted the
originally proposed change to require operators to report the various standards
under which equipment is designed, installed, tested, and maintained.
With respect to the operating requirements in §3.95(k)(1) and §3.97(k)(1),
an integrated oil company noted that DOT pipeline regulations Part 192 and
195 allow excursions to 110% of maximum allowable operating pressure. The
integrated oil company asked if the Commission intends to follow DOT logic
and allow pressure excursions above MAOP. The proposal has not been changed
to specifically allow excursions to 110% of maximum allowable operating pressure.
A gas company stated that the retention time for records under §3.95(l)(5)
is unclear. As originally proposed, the retention period for these operations
records was specified in subsection (n)(1) to be three months. The Commission
has clarified in subsection (n)(1) and (2) the retention times applicable
to specific types of records. Subsection (m) requires the operator to report
the maximum wellhead pressures and injected volumes. Currently, the Commission
requires these data be reported once a year. These data and data on testing
of safety devises are to be retained for five years, which is unchanged from
the current rule.
A pipeline association sought to have the language in §3.95(l)(3)
specifically allow multi-cavern metering. This suggestion has not been incorporated
into the revised proposal because experience has shown that individual well
metering provides more accurate information, and language in §3.95(l)(3)(B)
specifically allows the Commission to approve alternative methods of monitoring
cavern pressures and volumes. The Commission has not received any requests
to allow multi-cavern metering since 1998. In reviewing the rule proposal
for this comment, it was noted that the proposed provisions of §3.97(l)(3)
continued to refer to multi-cavern metering, and that reference is removed
so that the revised proposal for §§3.95(l)(3) and 3.97(l)(3) calls
for individual well metering for volumes injected and withdrawn.
A gas company strongly supported the reduction of record retention time
from five years to three months in §3.95(n)(1). A chemical company disagreed
with the three-month requirement for data retention in subsection (n)(1) and
stated that retaining records for 30 days is sufficient to perform an inspection
after an incident. The proposal has not been changed in response to this comment.
An association of oil and gas operators commented that the proposed requirement
for records retention is still too broad. The association recommended that
the requirement for life-of-facility retention be limited to major equipment
and emergency shutdown valves. The Commission's revised proposal would limit
the requirement for life-of-facility retention to those records associated
with drilling, completion, workover, repair, and testing of wellheads, surface
piping, and associated valves.
A gas company and a pipeline association stated that the proposed language
regarding records retention should be revised to separate the retention requirements
for drilling, mining, and completion from the retention requirements for inspection,
maintenance, and testing. These commenters stated that a five-year retention
requirement would be appropriate for inspection, maintenance, and testing.
The Commission concurs with the observation that only some records should
be retained for the life of the facility and with the suggestion that drilling,
mining, completion, workover, and repair data be retained for the life of
the facility. However, the proposal has not been changed to reflect the association's
suggestion to use an undefined phrase such as "major" equipment in this very
important requirement. The Commission's revised proposal, however, does narrow
the requirements for life-of-facility records retention to drilling, mining,
completion, workover, repair, and testing of wells, and testing of piping
and valves.
An integrated oil company commented that the requirement in §3.95(o)(3)
and §3.97(o)(3) to pressure test the storage wellhead components to 125
percent of MAOP in conjunction with the hydrocarbon storage integrity test
is onerous because it is too frequent. Such testing would require many caverns
be completely emptied; a workover must be performed to pull tubing and wing
valves. This commenter suggested a ten-year frequency for such testing and
rewording to identify which spool pieces must be tested.
A chemical company agreed with the originally proposed requirement in §3.95(o)(3)
and §3.97(o)(3) to inspect and test the wellhead components periodically,
but suggested alternative language to the requirement to test wellhead components
every five years and included a subparagraph for alternatives to be approved
by the Commission. The chemical company suggested a 15-year maintenance schedule
if the well is equipped with a downhole packer or dual cemented strings within
the salt, as are the chemical company's wells. This company commented that
the Commission should require higher testing and maintenance standards for
natural gas storage caverns. The company suggested a 15-year schedule to empty
natural gas storage caverns; to inspect, test, and re-certify wellhead components;
to inspect cemented casings and sonar brine-filled caverns; and to conduct
nitrogen/brine interface MIT.
The Commission concurs that the testing frequency originally proposed could
be too onerous for some cavern operators. Gas caverns would have to be emptied
of product and filled with brine. The Commission proposes to extend the frequency
of testing to ten years for liquid storage wells under §3.95(o)(3) and
15 years for gas storage wells under §3.97(o)(3), with the opportunity
for a five-year extension of the time period for good cause.
A chemical company proposed a new requirement in §3.97(o)(1)(E) for
the operator to notify the district office at least five days prior to conducting
any integrity tests. The Commission notes that in §3.97(o)(1)(D) there
is already a requirement that the operator must notify the district office
at least five days prior to conducting any integrity tests.
A chemical company agreed that surface piping should be maintained and
tested through an integrity management program as proposed in §3.95(o)(4).
A gas company and a pipeline association commented that language in §3.97(o)(4)
regarding testing requirements for surface gas piping should be deleted because §8.101
of this title, relating to Pipeline Integrity Assessment and Management Plans
for Natural Gas and Hazardous Liquids Pipelines, and administered and enforced
by the Safety Division, already covers such testing. The addition of a point
of pressure regulation as previously recommended by the gas company and the
pipeline association in §3.97(h)(3)(A) will remove possible testing redundancy.
Based on these comments, the Commission has withdrawn the originally proposed
amendments to §3.95 and §3.97, and is publishing revised proposed
amendments for comment.
The Commission proposes amendments to §3.95(a), relating to definitions,
to amend the definition of "emergency shutdown valve" to substitute the term
"wellhead" for "well." The Commission also proposes to amend the definition
of "hydrocarbon storage well or storage well" to clarify that the well includes
the storage wellhead, casing, tubing, borehole, and cavern.
The Commission proposes to add two new definitions. The Commission proposes
to define the term "storage wellhead" as "equipment installed at the surface
of the wellbore, including the casinghead and tubing head, spools, block or
wing valves, and instrument flanges." In addition, the proposed new definition
limits the length of spool pieces to less than six feet to allow the operator
flexibility in aligning wellheads, emergency shutdown valves, and surface
piping. The limitation on length is necessary because investigation results
indicate that long spool pieces are subject to failure by water hammer effects.
Industry input suggested limiting spool piece length to six feet.
The Commission proposes to add a new definition for the term "surface piping"
as "any pipe within a storage facility that is directly connected to a storage
well, outboard of the wellhead emergency shutdown valve and used to transport
product, brine, or fresh water to or from a storage well whether such pipe
is above or below ground level."
New definitions for "storage wellhead" and "surface piping" are needed
because other proposed rule amendments specify that an emergency shutdown
valve must be located between the storage wellhead and surface piping and
such terms are not defined in the current rule.
The Commission proposes to amend §3.95(c)(4) to specify that a permit
application must be filed for storing saltwater or brine in a pit, as well
as for disposing of saltwater or other oil and gas waste arising out of or
incidental to the creation, operation, or maintenance of an underground hydrocarbon
storage facility.
The Commission proposes to amend §3.95(d), relating to standards for
underground storage zone, to change the heading of subsection (d)(1) from
"Impermeable salt formation" to "Geologic, construction, and operating performance,"
to more accurately describe the subject matter of this subdivision.
The Commission proposes substantive amendments to §3.95(h), relating
to safety. The Commission proposes to amend §3.95(h) to specify that
active storage wells must possess a functional emergency shutdown valve when
the well is in service, notwithstanding compliance time periods for configuring
the emergency shutdown valve on the wellhead. The Commission proposes to change
the heading of §3.95(h)(2) from "Emergency shutdown valves" to "Storage
wellhead" to reflect the fact that the Commission is proposing safety requirements
for the entire storage wellhead, not just the emergency shutdown valves. The
Commission proposes to re-designate subsection (h)(2)(A) as subsection (h)(2)(D)
and to add a new subsection (h)(2)(A), which would require that a storage
wellhead be designed, operated, and maintained to contain the contents of
the storage well and protect against the loss of stored product.
The Commission proposes to amend §3.95(h)(2)(B) to require that either
within three years of the effective date of this rule or in conjunction with
the next scheduled mechanical integrity test of the storage well, the operator
must install, as required, emergency shutdown valves in a position between
the storage wellhead and the product and brine surface piping of each of hydrocarbon
storage well and, if required, between the storage wellhead and fresh water
surface piping of the well. The proposed amendment also allows an operator
to file a request, within one year of the effective date of the section, for
an exception to the storage wellhead configuration requirement or the compliance
date of this subparagraph and to propose an alternative configuration for
approval by the Commission or its designee.
The proposed amendment mandates locating the wellhead emergency shutdown
valve directly between the wellhead and surface piping. This change in location
of the wellhead emergency shutdown valve is intended to increase the safety
of the emergency shutdown system. The current rule does not address the physical
position or location of the emergency shutdown valve. Experience has shown
that the emergency shutdown valve is most effective when the valve is flanged
directly to the wellhead. The recent gas release and wellhead failure at a
gas storage facility resulted, in part, from the location of an emergency
valve on surface piping approximately 35 feet from the wellhead. After the
emergency shutdown valve closed as designed, a pressure transient, believed
related to water hammer, fractured the brine surface piping, allowing gas
to escape and ignite. A water hammer-induced pressure transient also is implicated
in at least two release incidents associated with the failure of surface piping
at liquid hydrocarbon storage facilities operating at Mont Belvieu.
The Commission proposes to change the heading of §3.95(h)(3) from
"Brine and fresh water piping" to "Product, brine, and fresh water surface
piping" to expand the requirements to address all surface piping and to clarify
that specific requirements in the paragraph apply to specific types of surface
piping. The Commission proposes to add a new subparagraph (A), which requires
that the product surface piping be designed for the permitted maximum allowable
operating pressure on the hydrocarbon side of the well. The Commission also
proposes to specify that, for facilities under the administrative authority
of the Commission's Safety Division, product surface piping extends from the
wellhead emergency shutdown valve to the first point of downstream pressure
regulation. This identifies the boundary between the respective administrative
authorities of the Safety Division and of the Oil and Gas Division for hazardous
materials piping for those facilities under the administrative authority of
both divisions. The Oil and Gas Division has administrative authority over
all fresh water and brine surface piping at hydrocarbon storage facilities
under the jurisdiction of the Railroad Commission of Texas. In addition, the
Oil and Gas Division has administrative authority over all product surface
piping directly connected to storage wells at those hydrocarbon storage facilities
not under the administrative authority of the Safety Division, such as underground
hydrocarbon storage facilities physically located within oil refineries. The
Safety Division does not have administrative authority over storage facilities
located within facilities that are not under Railroad Commission jurisdiction,
such as oil refineries. The Safety Division also does not have administrative
authority over piping that does not transport hazardous materials, such as
fresh water or brine piping.
The Commission proposes to add a new §3.95(h)(3)(B) to require that
brine surface piping be designed for the maximum operating pressure on the
brine side of the well and designed to transport, under emergency conditions,
product to the brine system vapor control system, unless protected by a secondary
emergency shutdown valve and unless the brine surface piping between the wellhead
emergency shutdown valve and the secondary emergency shutdown valve is designed
for the permitted maximum allowable operating pressure on the hydrocarbon
side of the well.
The Commission proposes to amend §3.95(h)(3)(C) (re-designated from
subparagraph (B)) and add new §3.95(h)(3)(D) to clarify that the requirements
in the subparagraph pertain to fresh water surface piping, and to clarify
the requirement that such piping must be protected by an emergency shutdown
valve, unless certain standards or design configurations are employed. For
instance, fresh water surface piping that is disconnected from the wellhead
or is connected to brine surface piping outboard of the emergency shutdown
valve need not be protected by an emergency shutdown valve. Similarly, fresh
water piping need not be protected by an emergency shutdown valve if it has
a small internal diameter (less than two inches) and is designed to withstand
the permitted maximum allowable operating pressure of the hydrocarbon side
of the well and is monitored by an onsite attendant when in use. An emergency
shutdown valve on small diameter (less than two inches) fresh water piping
also is exempt from the requirement that the valve be located on the wellhead
or separated from the wellhead by no more than a six-foot spool.
The Commission proposes to amend §3.95(h)(4)(C), regarding overfill
detection and automatic shut-in methods, to require that, within one year
of the effective date of the proposed amendments, each storage cavern shall
have at least two required devices or methods of overfill detection. Currently,
the rule does not specify that the devices or methods must be redundant. It
has always been the intent of the Commission that in the event of the failure
of some component, another method of overfill detection would remain functional.
The Commission intends to insure that the failure of a single device does
not disable both methods of overfill detection. The Commission proposes to
amend subsection (h)(4)(C)(ii) to allow operators the flexibility of using
pressure transducers on the brine piping in addition to pressure switches.
The Commission proposes to amend §3.95(h)(5) and (6), relating to
leak detectors and brine system gas vapor control, respectively, to delete
references to deadlines that already have already passed.
The Commission proposes to amend subsection (h)(7), relating to fire detection
devices or methods, to add requirements for fire control systems and to delete
a reference to a deadline that has already passed. The Commission proposes
to add new subparagraph (C) to require that, within three years of the effective
date of the amendment, fire suppression capability, designed for personnel
rescue and equipment protection and cooling, be available at each storage
wellhead in active storage service. The proposed new subparagraph would allow
an operator to request Commission approval of an exception to this schedule
or to the fire suppression requirement, as long as the request includes a
proposal for an alternate schedule or means of protection from wellhead fire,
and provided the request is made within one year of the effective date of
the amendments.
The fire suppression requirement is intended to provide protection for
rescue personnel and equipment cooling. The absence of such fire control systems
contributed to the complete wellhead failure of a gas storage well and damage
to adjacent structures associated with the gas release and fire at Moss Bluff
Hub Partners. The fire suppression capability is not necessarily directed
toward capacity sufficient to extinguish a wellhead fire. Extinguishing such
a fire could be an imprudent course of action, unless the source of the leak
was found and repaired. Rather, the fire suppression capability should be
sufficient to provide for short-term protection for emergency personnel and
for cooling of structures and wellheads potentially affected by a fire at
a wellhead or surface pipe.
The Commission proposes to amend §3.95(h)(8), relating to emergency
response plan, to delete a reference to a deadline that already has passed.
The Commission proposes to amend §3.95(h)(9)(B), relating to notification
of emergency or uncontrolled release, to require that, within 30 days of any
emergency, significant loss of fluids, significant mechanical failure, or
other problem that increases the potential for an uncontrolled release, an
operator file with the Commission a written report on the root cause of the
incident, and, within 90 days of an incident, file with the Commission a written
report describing the operational changes, if any, that will be implemented
to reduce the likelihood of the recurrence of a similar incident. For good
cause, the Commission may extend by up to 30 days the date by which an operator
must file a report on the root cause of the incident. The current rule requires
only written confirmation of an event within five working days of the event.
The proposed amendments would make hydrocarbon storage operations safer in
the future by better helping the Commission and operators identify causes
of uncontrolled releases and make corrections to prevent or reduce releases.
The Commission proposes to amend §3.95(h)(10) relating to public education, §3.95(h)(12)
relating to employee safety training, §3.95(h)(13), relating to warning
systems and alarms, and §3.95(h)(14), relating to wind socks, to delete
references to deadlines that already have passed.
The Commission proposes to amend §3.95(h)(15), relating to Barriers,
to delete reference to a deadline that already has passed and to require barriers
around above ground hydrocarbon piping, process equipment and storage vessels
in areas within 100 feet of a public road, in addition to the current requirement
that barriers be placed where vehicles normally may be expected to travel.
The Commission proposes this amendment because there has been at least one
incident in which a driver lost control of a vehicle on a public road, causing
the vehicle to leave the roadway and hit surface piping at a gas storage facility.
The Commission proposes to add new §3.95(h)(16), relating to wellhead,
surface piping, and associated valves, to require that such piping and equipment
be designed, installed, and operated in accordance with engineering standards
appropriate to the expected service conditions to which the piping and equipment
will be subjected.
The Commission proposes to amend §3.95(i)(6) to make a conforming
change.
The Commission proposes to amend §3.95(k)(1) to clarify that the operating
pressure of each hydrocarbon storage well may not exceed the permitted maximum
allowable operating pressure. This proposed change is intended to conform
the rule language generally accepted use of the phrase "maximum allowable
operating pressure."
The Commission proposes to amend §3.95(l), relating to monitoring
requirements, to call for individual well metering of volumes injected and
withdrawn in paragraph (3), and to add a new paragraph (5) on data recording.
The new paragraph would require that, within three years of the effective
date of the amendments, operators have in place and functioning a system to
electronically record all liquid and gas pressures, injection volumes, and
rates at least once per minute and that operators record all emergency actuations
of the emergency shutdown valve. This increased frequency of data recording
is needed to insure that operators record sufficient information relating
to the physical conditions that immediately precede an accident or incident
to help diagnose the root cause or causes of an incident. Experience with
several incidents at hydrocarbon storage facilities has revealed that operators
did not record operational data at a sufficient frequency to help diagnose
the root cause of the incident.
The Commission proposes to change the heading of §3.95(n) from "Records
retention" to "Operations, construction, and maintenance records retention."
The proposed amendments to subsection (n)(1) would require that operators
retain electronic records of well pressures, flow rates, and hydrocarbon volumes
for three months instead of five years. The proposed amendment would also
add flow rates and hydrocarbon volumes to the record keeping requirement for
each well, and would delete interface levels from the recording requirement.
Because these operational data are primarily intended to diagnose accidents
and incidents, long-term retention is unwarranted. The proposed amendments
in subsection (n)(1) also clarify that the records of maximum wellhead pressures
on the hydrocarbon and brine sides of each hydrocarbon storage well and the
net volumes of hydrocarbons injected into and withdrawn from each hydrocarbon
storage well which the operators are required to report to the Commission
under subsection (m) must be retained for five years. Proposed amendments
in subsection (n)(2) clarify that records associated with testing and performance
measurement, required under subsection (l)(4), and testing of safety devices,
required under subsection (h), must be retained for five years. The Commission
proposes to change the heading of subsection (n)(3) from "Equipment data"
to "Construction and maintenance data," and to require an operator to retain
for the life of the facility documents and records pertaining to drilling,
mining, and completion of storage wells, testing of storage well integrity,
and major repairs on and workovers of the well. The extension of the retention
period is prudent and necessary to insure that critical information on well
construction, workovers, repairs, and testing is retained for the life of
the facility. It is often necessary to examine the results of original completion,
workovers, and testing procedures to properly interpret current test results,
particularly for tests that have recurrence intervals of five years, such
as mechanical integrity tests. Obviously, in cases where these records are
currently unavailable, the Commission does not intend for the new requirement
to be applied retroactively. However, with the new requirement, the Commission
intends to insure that if the records currently are available, they will be
preserved for the life of the facility, and will pass to future owners or
operators of the facilities with the transfer of ownership or operatorship.
The Commission proposes to change the heading of §3.95(o) from "Testing"
to "Testing and Maintenance." Proposed new paragraph (1) would require that
all hydrocarbon storage wells drilled into salt domes with a single casing
string cemented to the surface have the casing inspected by mechanical, ultrasonic,
or magnetic methods at least once every five years and after each workover
that involves physical changes to the cemented casing string. Currently, all
operators of liquid hydrocarbon storage wells drilled into salt domes with
a single casing string cemented to the surface are required by permit to have
the casing inspected by mechanical, ultrasonic, or magnetic methods at least
once every five years. Since the Commission and operators agreed to implement
the permit conditions requiring such testing, the tests have detected significant
casing damage, allowing the operators at four facilities to repair the damage
ore remove the wells from service before a significant leak could occur. Nitrogen-brine
mechanical integrity tests are not capable of detecting most classes of casing
damage. The proposed amendment would insure that in the event of transfer
of ownership of well facilities, the new operators are bound to the same requirements
of previous owners.
The Commission proposes to add a new paragraph (3) to subsection (o), relating
to storage wellhead, to require operators to inspect and pressure test storage
wellhead components to 125 percent of permitted maximum allowable operating
pressure at least every ten years. In addition, upon a showing of good cause,
an operator may request an additional five-year extension. Although it is
typical industry practice to test wellhead components in conjunction with
a storage well mechanical integrity test, such tests currently are not mandated
by rule.
The Commission proposes to add new paragraph (4) to subsection (o), relating
to product, freshwater, and brine surface piping. The new paragraph would
require, within three years of the effective date of this section or in conjunction
with the storage well integrity testing, that all product, freshwater, and
brine surface piping within a hydrocarbon storage facility be maintained according
to a piping integrity management plan and that within one year, the operator
must submit such a plan to the Commission for approval. This proposed amendment
aligns the requirements for the testing and maintenance of surface piping
within storage facilities with current testing and maintenance requirements
for pipelines transporting hazardous materials.
The Commission proposes amendments to §3.97, relating to Underground
Storage of Gas in Salt Formations. The Commission proposes amendments to subsection
(a) to amend the definitions of "emergency shutdown valve," "gas storage well
or storage well," and "leak detector," and to add new definitions for the
terms "storage wellhead" and "surface piping." The Commission proposes to
amend the definition of "emergency shutdown valve" to substitute "wellhead"
for "well." The Commission proposes to amend the definition of "gas storage
well or storage well" to clarify that the term includes the storage wellhead,
casing, tubing, borehole, and cavern. The Commission proposes to amend the
definition of "leak detector" to include "fire" detectors. Leak detectors
must be capable of detection by chemical or physical means the presence of
gas or the escape of gas or the presence of flame or heat of a fire. References
to "vapor" are deleted from the definition; the natural gas in a storage cavern
is not technically a vapor, because there is no natural gas liquid in the
system.
The Commission proposes to add a definition of "storage wellhead" to mean
the equipment installed at the surface of the wellbore, including the casinghead
and tubing head, spools, block or wing valves, and instrument flanges. In
addition, the proposed language would limit the length of spool pieces to
less than six feet to allow operators flexibility in aligning wellheads, emergency
shutdown valves, and surface piping. The limitation on length is necessary
to prevent the installation of unnecessarily long spool pieces, which are
subject to failure by water hammer effects during closure of the emergency
shutdown valve as was the case at the recent gas release and fire at the gas
storage facility described above. The Commission proposes to define "surface
piping" as any pipe within a storage facility that is directly connected to
a storage well and used to transport gas, brine, or fresh water to or from
a storage well whether such pipe is above or below ground level. New definitions
for "storage wellhead" and "surface piping" are needed because other proposed
rule amendments specify that the emergency shutdown valve must be located
between the storage wellhead and surface piping, and these terms are not defined
in the current rule.
The Commission proposes to amend the title of §3.97(d)(1) from "Impermeable
salt formation" to "Geologic, construction, and operating performance" to
more accurately describe the subject matter of this subdivision.
The Commission proposes to amend §3.97(e)(3), relating to notice and
hearing, to correct a typographical error.
The Commission proposes to amend §3.97(h), relating to safety, to
specify that active storage wells must possess a functional emergency shutdown
valve when the well is in service, notwithstanding compliance time periods
for configuring the emergency shutdown valve on the wellhead. The Commission
proposes to amend §3.97(h)(2), relating to emergency shut down valves,
to change the title of the paragraph to "Storage wellhead." The Commission
proposes to add a new subsection (h)(2)(A), which would require that a storage
wellhead be designed, operated, and maintained to contain the contents of
the storage well and protect against the loss of stored product. The Commission
proposes to modify subparagraph (B) (re-designated from subparagraph (A))
to require that, within three years of the effective date of these amendments
or in conjunction with the next mechanical integrity test of the storage cavern,
the operator install, as required, emergency shutdown valves in a position
between the wellhead and the gas injection/withdrawal surface piping of each
storage well and between the wellhead and any brine or fresh water surface
piping. In addition, the Commission proposes to add a requirement that there
may be no gas, brine, or fresh water piping between the wellhead and the emergency
shutdown valve. The new language would allow an operator to request an exception
to the storage wellhead configuration or compliance date and to propose an
alternative configuration or workover schedule, provided that the request
and alternative proposal are received within one year of the effective date
of these amendments. The Commission or its designee must approve any such
request. The Commission proposes to change the designation of §3.97(h)(2)(B)
to §3.97(h)(2)(C).
The proposed amendment mandating the location of the emergency shutdown
valve directly between the wellhead and surface piping is intended to enhance
the safety of the emergency shutdown system. The current rule does not address
the physical positioning of the emergency shutdown valve. Experience has shown
that the safest location for the emergency shutdown valve is flanged directly
to the wellhead. The recent gas release and wellhead failure at a gas storage
facility resulted, in part, from the location of an emergency valve on surface
piping. After the emergency shutdown valve closed as designed, a pressure
transient, believed related to water hammer, fractured the brine surface piping
allowing gas to escape and ignite.
The Commission proposes to add new paragraph (3) to subsection (h), relating
to gas, brine, and fresh water piping. New subsection (h)(3)(A) would require
that gas surface piping be designed for the permitted maximum allowable operating
pressure on the hydrocarbon side. The Commission also proposes to specify
that, for facilities under the administrative authority of the Commission's
Safety Division, product surface piping extends from the wellhead emergency
shutdown valve to the first point of downstream pressure regulation. This
identifies the respective responsibilities of the Safety Division and of the
Oil and Gas Division for hazardous materials piping for those facilities under
the administrative authority of both divisions. The Oil and Gas Division is
responsible for regulating all fresh water and brine surface piping at hydrocarbon
storage facilities under the jurisdiction of the Railroad Commission of Texas.
In addition, the Oil and Gas Division has administrative authority over all
product surface piping directly connected to storage wells at those hydrocarbon
storage facilities not under the administrative authority of the Safety Division,
such as underground hydrocarbon storage facilities physically located within
oil refineries. The Safety Division does not have administrative authority
over storage facilities located within facilities that are not under Railroad
Commission jurisdiction, such as oil refineries. The Safety Division also
does not have administrative authority over piping that does not transport
hazardous materials, such as fresh water or brine piping.
New subsection (h)(3)(B) would require that brine surface piping be designed
for the maximum brine wellhead pressure unless protected by a secondary emergency
shutdown valve and unless the brine surface piping between the wellhead emergency
shutdown valve and the secondary emergency shutdown valve is designed for
the permitted maximum allowable operating pressure on the hydrocarbon side
of the well. New subsection (h)(3)(C) and (D) would require that fresh water
surface piping be protected by an emergency shutdown valve unless certain
standards or design configurations are employed. For instance, fresh water
surface piping that is disconnected from the wellhead or is connected to brine
surface piping outboard of the emergency shutdown valve need not be protected
by an emergency shutdown valve. Similarly, fresh water piping need not be
protected by an emergency shutdown valve if it has a small internal diameter
(less than two inches) and is designed for the permitted maximum allowable
operating pressure on the hydrocarbon side and is monitored by an onsite attendant
when in use. An emergency shutdown valve on small diameter (less than two
inches) fresh water piping is also exempt from the required location on the
wellhead or separated from the wellhead by no more than a six-foot spool.
This language is parallel to that proposed in §3.95(h)(3)(C) and (D)
for liquid storage wells where fresh water surface piping is more commonly
installed.
The Commission proposes to amend renumbered subsection (h)(4), relating
to cavern debrining and solution mining operations, to require that each storage
well have two or more redundant devices or methods of overfill detection during
cavern de-brining operations or solution mining operations conducted with
gas in storage in the same cavern. It has always been the intent of the Commission
that, in the event of the failure of some component, another method of overfill
detection remains functional. The Commission intends to enhance the likelihood
that the failure of a single device does not disable both methods of overfill
detection.
The Commission proposes to amend renumbered §3.97(h)(4)(i) and (ii)
specifically to allow the use of pressure transducers in addition to pressure
switches.
The Commission proposes to change the title of renumbered subsection (h)(5)
from "Leak detectors" to "Leak or fire detectors," and to require that, within
two years of the effective date of these amendments, a leak or fire detector
be installed and in operation at each gas storage well and each structurally
enclosed compressor site. The Commission proposes to delete the language in
this paragraph concerning distance from a residence, commercial establishment,
church, school, or small and well defined outside area as well as the definition
of "well defined outside area." Currently, the rule requires operators to
install leak detectors only if a storage well or compressor station is within
100 yards of a residence, commercial establishment, church, school, or public
area. The proposed change would require operators to install leak or fire
detectors regardless of the distance to commercial or public facilities. A
major release incident at one gas storage facility demonstrated that the potential
for significant damage and risk to public heath and safety extends beyond
100 yards from a storage well or compressor station. The Commission proposes
to make conforming amendments to subparagraph (B).
The Commission proposes to amend renumbered subsection (h)(6), relating
to warning systems and alarms, to require that all leak or fire detectors
or other methods that actuate the emergency shutdown valve be integrated with
warning systems within two years of the effective date of these amendments.
The Commission proposes to amend renumbered subsection (h)(7) to remove
a reference to a deadline that has already passed.
The Commission proposes to amend renumbered subsection (h)(8), relating
to notification of emergency or uncontrolled release, to clarify that an operator
must report to the Commission any significant loss of gas, as well as fluids.
In addition, the amended language would require that within 30 days of an
incident, the operator file with the Commission a written report on the root
cause of the incident and within 90 days of an incident, the operator file
with the Commission a written report that describes the operational changes,
if any, that will be implemented to reduce the likelihood of a recurrence
of a similar incident. For good cause, the Commission may extend by up to
30 days the date by which an operator must file a report on the root cause
of the incident. This language would replace the current requirement that
requires that the operator report a significant loss of fluids and confirm
the report in writing within five working days.
The Commission proposes to add a new paragraph (11) to subsection (h),
relating to fire suppression capability, to require that, within three years
of the effective date of these amendments, each operator have fire suppression
capability installed at each wellhead and designed for personnel rescue and
equipment protection and cooling, unless the operator requests, within one
year of the effective date of these amendments and the Commission or its designee
approves, an exception to the schedule or fire suppression requirement. The
fire suppression requirement is intended to provide protection for rescue
personnel and equipment cooling. The absence of such fire control systems
contributed to the complete wellhead failure of a gas storage well and damage
to adjacent structures associated with the gas release and fire at Moss Bluff
Hub Partners. The fire suppression capability is not necessarily intended
to be sufficient to extinguish a wellhead fire. Extinguishing such a fire
could be an imprudent course of action, unless the source of the leak was
found and repaired. Rather, the Commission intends that the operator have
capability sufficient to provide for short-term protection of emergency personnel
protection and for cooling of structures and wellheads potentially affected
by a fire from a well or surface pipe.
The Commission proposes to add a new paragraph (12) to subsection (h),
relating to wellhead piping and related equipment, to require that all wellhead
equipment, gas, fresh water, and brine surface piping and associated valves
be designed, installed, tested, maintained, and operated in accordance with
engineering standards appropriate to the expected service conditions to which
the piping and equipment will be subjected.
The Commission further proposes to add a new paragraph (13) to subsection
(h), relating to barriers, which would require that, within one year of the
effective date of these amendments, operators place barriers designed to prevent
unintended impact by vehicles and equipment around above grade hydrocarbon
piping, hydrocarbon processing equipment where vehicles normally may be expected
to travel, or within 100 feet of a public road. The Commission proposes this
amendment because there has been at least one incident in which a driver lost
control of a vehicle on a public road, causing the vehicle to leave the roadway
and hit above ground piping at a gas storage facility.
The Commission proposes to make other conforming amendments to subsection
(h) and to update the rule to indicate that requirements for which previous
versions of the rule established deadlines are now current requirements because
the deadlines have passed.
The Commission proposes to amend §3.97(k), relating to Operating pressure,
to insert "allowable" into the phrase "permitted maximum allowable operating
pressure" and to specify that permitted maximum allowable operating pressure
is that pressure identified on the Commission permit or order, or on the permit
application.
The Commission proposes to amend §3.97(l)(1), relating to gas pressure,
to make conforming amendments to clarify that pressure sensors must be integrated
electronically with the emergency shutdown valve actuation system as required
by the amendments proposed in §3.97(h). The Commission also proposes
to amend paragraph (3) to call for individual well metering of volumes injected
and withdrawn, and to add a new paragraph (5), relating to data recording.
The new paragraph would require that, within three years of the effective
date of these amendments, operators electronically record all liquid and gas
pressures, injection volumes and rates at least once per minute, and that
operators record all emergency actuations of the emergency shutdown valve.
This proposed amendment is designed to aid in the analysis of upset conditions
by requiring operators to record operational data at relatively frequent intervals.
The lack of electronically recorded data on operational conditions at a sufficient
frequency has hindered the ability of operators and the Commission to understand
operating conditions immediately preceding incidents at storage facilities.
The Commission proposes to change the title of §3.97(n) from "Records
retention" to "Operations, construction, and maintenance records retention,"
and to propose new records retention requirements. The Commission proposes
to change the title of paragraph (1) from "Gas injection and withdrawal data"
to "Operations data," and to amend this subsection to require that operators
retain electronic records of well pressures, flow rates, gas volumes for three
months instead of five years. Because these operational data are intended
primarily to diagnose accidents and incidents, long-term retention is unwarranted.
There is a new paragraph (2), which would require an operator to retain for
at least five years the records of measurement performance under subsection
(l)(4); and testing of safety devices under subsection (h). The records of
any test of a safety device required under subsection (h) must be available
for on-site inspection within 10 days of the date of the test. The Commission
proposes to change the title of renumbered paragraph (3) from "Equipment data"
to "Construction and maintenance data" and to amend this subsection to require
that operators maintain documents and records on the drilling, mining, completion,
major repairs, and workovers of storage wells and the testing of storage well
integrity required under subsections (h) and (l) and that those records be
retained for the life of the facility. The extension of the retention period
is prudent and necessary to insure that critical information on well construction,
repair, and workover and the testing of storage well integrity be retained
for the life of the facility. It is often necessary to examine the results
of past tests and procedures to properly interpret current tests, particularly
tests that have recurrence intervals of five years, such as mechanical integrity
tests. Obviously, in cases where these records currently are unavailable,
the Commission does not intend that the new requirement be applied retroactively.
However, the new requirement would insure that if the records are currently
available, they will be preserved for the life of the facility and will pass
for retention purposes to future owners and/or operators of the facilities
with the transfer of ownership or operatorship.
The Commission proposes to amend §3.97(o), relating to Testing, to
change the title to "Testing and maintenance." The Commission proposes to
add a new paragraph (3), relating to "Storage wellhead," that would require
that testing or inspection of storage wellhead components be performed in
conjunction with the integrity test schedule of the hydrocarbon storage well.
The Commission proposes to add a new paragraph (4), relating to "Fresh water,
brine, and gas surface piping," to require that all gas, brine, and fresh
water surface piping be maintained according to a piping integrity management
plan within three years or in conjunction with the testing of storage well
integrity. Within one year of the effective date of this section, the operator
must submit a piping integrity management plan to the Commission for approval.
This proposed amendment aligns the requirements for the testing and maintenance
of surface piping in a gas storage facility with current testing and maintenance
requirements for pipelines transporting hazardous materials. Gas piping and
fresh water and brine piping within storage facilities could, in emergency
situations, transport hazardous materials.
Leslie Savage, Planning and Administration, Oil and Gas Division, has determined
that for each year of the first five years the proposed amendments will be
in effect, the fiscal implications as a result of enforcing or administering
amended §§3.95 and 3.97 will be negligible.
There will be no fiscal implications for local governments.
Texas Government Code, §2006.002 requires a state agency considering
adoption of a rule that would have an adverse economic effect on individuals,
small businesses or micro-businesses to reduce the effect if doing so is legal
and feasible considering the purpose of the statutes under which the rule
is to be adopted. Before adopting a rule that would have an adverse economic
effect on small businesses, a state agency must prepare a statement of the
effect of the rule on small businesses, which must include an analysis of
the cost of compliance with the rule for small businesses and a comparison
of that cost with the cost of compliance for the largest businesses affected
by the rule, using cost for each employee, cost for each hour of labor, or
cost for each $100 of sales.
Ms. Savage has determined that the proposed amendments would not affect
any small or micro-businesses so there would be no cost of compliance for
individuals, small businesses or micro-businesses. However, Commission staff
has attempted to calculate the anticipated average economic cost of upgrading
facilities to meet the proposed amendments to §§3.95 and 3.97. Currently,
there are 54 facilities in Texas at which liquid or liquefied hydrocarbons
are stored in underground salt formations. There are approximately 497 storage
wells at these 54 facilities. Many of these facilities already have in place
the additional safety equipment that would be required under these proposed
amendments. The Commission sent a survey to the operators of these facilities
to determine the current equipment status and piping configuration at liquid
hydrocarbon storage facilities, and the responses indicate that at least 29
percent and up to 37 percent of the liquid storage wells have emergency shutdown
valves that already are located between the wellhead and surface piping or
are attached to spool pieces. In addition, 89 percent of the wells associated
with liquid storage operations have some form of fire suppression capability.
Fire or leak detection devices already are required at wells in liquid hydrocarbon
storage service, whereas only gas storage wells near public schools, churches
or public areas are currently required to have leak or fire detection devices.
Most operators of liquid hydrocarbon storage facilities have some mechanism
in place to verify the integrity of surface piping. Responses to the Commission's
survey indicate that the operators of only 11 percent of the liquid hydrocarbon
storage wells did not have a surface piping integrity management plan or did
not know if a plan existed.
These statistics show that for the new safety proposals being contemplated
in this rulemaking, a significant number of operators of liquid hydrocarbon
storage wells already have met the proposed new requirements in this rulemaking.
The total anticipated average economic cost of complying with amendments
regarding reinstalling emergency shutdown valves, installing fire monitors,
and fire detectors during the first three years the section is in effect is
estimated to exceed $4,000,000 for all of the 40 existing liquid hydrocarbon
storage facilities and is estimated to exceed $1,000,000 for all of the 14
existing natural gas storage facilities. The Commission determined this anticipated
average economic cost based upon information submitted to the Commission in
response to the 2005 survey, and upon assumptions regarding costs of safety
equipment and devices required under proposed amendments to §3.95. The
Commission was unable to estimate the cost of complying with new requirements
regarding data recording and retention.
In comparison to the estimated anticipated costs of complying with the
proposed new requirement, the failure of a single gas storage well at a gas
storage facility resulted in the loss of five billion cubic feet of gas at
an estimated cost of $30,000,000. Damage to the surrounding facility is estimated
to be in the millions of dollars.
Based on the response of operators of facilities storing natural gas in
salt caverns to the Commission's survey, at least 58 percent and up to 75
percent of gas storage wells currently have emergency shutdown valves that
already are located between the wellhead and surface piping or are attached
to spool pieces. In addition, 36 percent of the gas storage wells have some
form of fire suppression capability. Fire or leak detection devices already
are required at wells in liquid storage service, whereas only gas storage
wells near public schools, churches or public areas are required to have leak
or fire detection devices. Currently, although no gas storage wells are located
near public schools, churches or public areas, approximately 30 percent of
the wells are protected by such devices.
Operator responses to the survey indicate that for all the major new safety
proposals being contemplated, a significant number of operators of gas storage
wells already have implemented many of the proposed amendments.
Ms. Savage has determined that for each year of the first five years that
the amendments will be in effect the primary public benefit will be an increase
in the safety of persons living and working in areas where liquid or liquefied
hydrocarbons or natural gas or other gases are stored in underground formations.
In addition, these amendments will increase safety of personal or public property
located in such areas.
Comments on the proposal may be submitted to Rules Coordinator, Office
of General Counsel, Railroad Commission of Texas, P. O. Box 12967, Austin,
Texas 78711-2967; online at www.rrc.state.tx.us/rules/commentform.html; or
by electronic mail to rulescoordinator@rrc.state.tx.us. The Commission specifically
solicits comments regarding the estimated anticipated costs of the proposed
amendments. The Commission will accept comments for 30 days after publication
in the
Texas Register
. Comments should refer
to Oil & Gas Docket No. 20-0245837. The Commission encourages all interested
persons to submit comments no later than the deadline. The Commission cannot
guarantee that comments submitted after the deadline will be considered. For
further information, call Leslie Savage at (512) 463-7308. The status of Commission
rulemakings in progress is available at www.rrc.state.tx.us/rules/proposed.html.
The Commission proposes the amendments to §§3.95 and 3.97 under
(1) Texas Natural Resources Code, §81.051, which gives the Commission
jurisdiction over all common carrier pipelines in Texas, oil and gas wells
in Texas, persons owning or operating pipelines in Texas, and persons owning
or engaged in drilling or operating oil or gas wells in Texas; (2) Texas Natural
Resources Code, §81.052, which authorizes the Commission to adopt all
necessary rules for governing and regulating persons and their operations
under the jurisdiction of the Commission, including such rules as the Commission
may consider necessary and appropriate to implement state responsibility under
any federal law or rules governing such persons and their operations; (3)
Texas Natural Resources Code, §85.041, which prohibits the purchase,
acquisition, or sale, or the transporting, refining, processing, or handling
in any other way, of oil or gas, produced in whole or in part in violation
of any oil or gas conservation statute of this state or of any rule or order
of the Commission under such a statute, and the purchase, acquisition, or
sale, or the transporting, refining, processing, or handling in any other
way, of any product of oil or gas which is derived in whole or in part from
oil or gas or any product of either, which was in whole or part produced,
purchased, acquired, sold, transported, refined, processed, or handled in
any other way, in violation of any oil or gas conservation statute of this
state, or of any rule or order of the Commission under such a statute; (4)
Texas Natural Resources Code, §85.042, which authorizes the Commission
to promulgate and enforce rules and orders necessary to carry into effect
the provisions of §85.041, and to prevent that section's violation, and,
when necessary, to make and enforce rules either general in their nature or
applicable to particular fields for the prevention of actual waste of oil
or operations in the field dangerous to life or property; (5) Texas Natural
Resources Code, §85.201, which directs the Commission to make and enforce
rules and orders for the conservation of oil and gas and prevention of waste
of oil and gas; (6) Texas Natural Resources Code, §85.202, which authorizes
the Commission to make rules and orders to prevent waste of oil and gas in
drilling and producing operations and in the storage, piping, and distribution
of oil and gas; to require dry or abandoned wells to be plugged in a manner
that will confine oil, gas, and water in the strata in which they are found
and prevent them from escaping into other strata; for the drilling of wells
and preserving a record of the drilling of wells; to require wells to be drilled
and operated in a manner that will prevent injury to adjoining property; to
prevent oil and gas and water from escaping from the strata in which they
are found into other strata; to provide rules for shooting wells and for separating
oil from gas; to require records to be kept and reports made; and to provide
for issuance of permits, tenders, and other evidences of permission when the
issuance of the permits, tenders, or permission is necessary or incident to
the enforcement of the Commission's rules or orders for the prevention of
waste, and authorizes the Commission to do all things necessary for the conservation
of oil and gas and prevention of waste of oil and gas and to adopt other rules
and orders as may be necessary for those purposes; (7) Texas Natural Resources
Code, §86.041, which grants the Commission broad discretion in administering
the provisions of this chapter and to adopt any rule or order in the manner
provided by law that the Commission finds necessary to effectuate the provisions
and purposes of this chapter; (8) Texas Natural Resources Code, §86.042,
which directs the Commission to adopt and enforce rules and orders to conserve
and prevent the waste of gas; prevent the waste of gas in drilling and producing
operations and in the piping and distribution of gas; require dry or abandoned
wells to be plugged in a way that confines gas and water in the strata in
which they are found and prevents them from escaping into other strata; provide
for drilling wells and preserving a record of them; require wells to be drilled
and operated in a manner that prevents injury to adjoining property; prevent
gas and water from escaping from the strata in which they are found into other
strata; require records to be kept and reports made; provide for the issuance
of permits and other evidences of permission when the issuance of the permit
or permission is necessary or incident to the enforcement of its blanket grant
of authority to make any rules necessary to effectuate the law; and otherwise
accomplish the purposes of this chapter; (9) Texas Natural Resources Code, §211.011,
which gives the Commission jurisdiction over all salt dome storage of hazardous
liquids and over salt dome storage facilities used for the storage of hazardous
liquids; (10) Texas Natural Resources Code, §211.012, which directs the
Commission to adopt safety standards and practices for the salt dome storage
of hazardous liquids and the facilities used for that purpose that require
the installation and periodic testing of safety devices at a salt dome storage
facility; the establishment of emergency notification procedures for the operator
of a facility in the event of a release of a hazardous substance that poses
a substantial risk to the public; fire prevention and response procedures;
employee and third-party contractor safety training with respect to the operation
of the facility; and other requirements that the Commission finds necessary
and reasonable for the safe construction, operation, and maintenance of salt
dome storage facilities; (11) Texas Natural Resources Code, §211.013,
which requires each owner or operator of a hazardous liquid salt dome storage
facility to maintain records, make reports, and provide any information the
Commission may require with respect to the construction, operation, or maintenance
of the facility; and requires the Commission by rule to designate the records
required to be maintained and the reports required to be filed by the owner
or operator and shall provide forms for reports if necessary; (12) Texas Natural
Resources Code, §117.012, which requires the Commission to adopt rules
that include safety standards for and practices applicable to the intrastate
transportation of hazardous liquids or carbon dioxide by pipeline and intrastate
hazardous liquid or carbon dioxide pipeline facilities; and (13) Texas Utilities
Code, §§121.201-121.210, which authorize the Commission to adopt
safety standards and practices applicable to the transportation of gas and
to associated pipeline facilities within Texas to the maximum degree permissible
under, and to take any other requisite action in accordance with, 49 United
States Code Annotated §60101,
et seq
.
Texas Natural Resources Code, §§81.051, 81.052, 85.041, 85.042,
85.201, 85.202, 86.041, 86.042, 211.011, 211.012, 211.013, and 117.012, and
Texas Utilities Code, §§121.201-121.210 are affected by the proposed
amendments.
Statutory authority: Texas Natural Resources Code, §§81.051,
81.052, 85.041, 85.042, 85.201, 85.202, 86.041, 86.042, 211.011, 211.012,
211.013, and 117.012, and Texas Utilities Code, §§121.201-121.210.
Cross-reference to statutes: Texas Natural Resources Code, §§81.051,
81.052, 85.041, 85.042, 85.201, 85.202, 86.041, 86.042, 211.011, 211.012,
211.013, and 117.012, and Texas Utilities Code, §§121.201-121.210.
Issued in Austin, Texas, on July 6, 2006.
§3.95.Underground Storage of Liquid or Liquefied Hydrocarbons in Salt Formations.
(a)
Definitions. The following terms, when used in this section,
shall have the following meanings, unless the context clearly indicates otherwise.
(1) - (4)
(No change.)
(5)
Emergency shutdown valve--A valve that automatically closes
to isolate a hydrocarbon storage
wellhead
[
well
] from
surface piping in the event of specified conditions that, if uncontrolled,
may cause an emergency.
(6) - (7)
(No change.)
(8)
Hydrocarbon storage well or storage well--A well
,
including the storage wellhead, casing, tubing, borehole, and cavern,
used
for the injection or withdrawal of liquid or liquefied hydrocarbons into or
out of an underground hydrocarbon storage facility.
(9) - (10)
(No change.)
(11)
Operator--The person recognized by the
Commission
[
commission
] as being responsible for the physical operation
of an underground hydrocarbon storage facility, or such person's authorized
representative.
(12)
Owner--The person recognized by the
Commission
[
commission
] as owning all or part of a storage facility, or such person's
authorized representative.
(13) - (15)
(No change.)
(16)
Storage wellhead--Equipment installed
at the surface of the wellbore, including the casinghead and tubing head,
spools, block or wing valves, and instrument flanges. Spool pieces must have
a length of less than six feet to be considered a part of the storage wellhead.
(17)
Surface piping--Any pipe within a storage
facility that is directly connected to a storage well, outboard of the wellhead
emergency shutdown valve and used to transport product, brine, or fresh water
to or from a storage well whether such pipe is above or below ground level.
(18)
[
(16)
] Underground hydrocarbon
storage facility or storage facility--A facility used for the storage of liquid
or liquefied hydrocarbons in an underground salt formation, including surface
and subsurface rights, appurtenances, and improvements necessary for the operation
of the facility.
(b)
Permit required.
(1)
General. No person may create, operate, or maintain an
underground hydrocarbon storage facility without obtaining a permit from the
Commission
[
commission
]. A permit issued by the
Commission
[
commission
] for such activities before the effective date
of this section shall continue in effect until revoked, modified, or suspended
by the
Commission
[
commission
], or until it expires
by its terms. The provisions of this section apply to permits for underground
hydrocarbon storage facility operations issued prior to the effective date
of this section, except as specifically provided in this section.
(2)
Conflict with other requirements. If a provision of this
section conflicts with any provision or term of a
Commission
[
commission
] order, field rule, or permit, the provision of such order,
field rule, or permit shall control.
(c)
Application.
(1)
Information required. An application for a permit to create,
operate, or maintain an underground hydrocarbon storage facility shall be
filed with the
Commission
[
commission
] by the owner
or operator, or proposed owner or operator, on the prescribed form. The application
shall contain the information necessary to demonstrate compliance with the
applicable state laws and
Commission
[
commission
] regulations.
(2)
Permit amendment. An application for amendment of an existing
underground hydrocarbon storage facility permit shall be filed with the
Commission
[
commission
]:
(A) - (E)
(No change.)
(3)
Increase in capacity. The owner or operator of a storage
facility shall notify the
Commission
[
commission
] if
information indicates that the capacity of a cavern exceeds the permitted
cavern capacity by 20% or more. Such notification shall be made in writing
to the
Commission
[
commission
] within 10 days of the
date that the owner or operator knows or has reason to know that the cavern
capacity exceeds the permitted capacity by 20% or more. The notification shall
include a description of the information that indicates that the permitted
cavern capacity has been exceeded, and an estimate of the current cavern capacity.
Upon receipt of such information, the
Commission
[
commission
] or its designee may take any one or more of the following actions:
(A) - (D)
(No change.)
(4)
Related activities. An application for a permit to
store saltwater or brine in a pit or to
dispose of saltwater or other
oil and gas waste arising out of or incidental to the creation, operation,
or maintenance of an underground hydrocarbon storage facility shall be filed
in accordance with applicable
Commission
[
commission
]
requirements.
(d)
Standards for underground storage zone.
(1)
Geologic, construction, and operating performance
[
Impermeable salt formation
]. An underground hydrocarbon
storage facility may be created, operated, or maintained only in an impermeable
salt formation in a manner that will prevent waste of the stored hydrocarbons,
uncontrolled escape of hydrocarbons, pollution of fresh water, and danger
to life or property. Natural gas storage operations are not authorized under
the provisions of this section. A permit under §3.97 of this title (relating
to Underground Storage of Gas in Salt Formations) is required to convert from
storage of liquid or liquefied hydrocarbons to storage of natural gas in an
underground salt formation.
(2)
(No change.)
(e)
Notice and hearing.
(1)
Notice requirements. [
Such notice shall be given no
later than the date the application is mailed to or filed with the commission.
] The applicant shall
, no later than the date the application is
mailed to or filed with the Commission,
give notice of an application
for a permit to create, operate, or maintain an underground hydrocarbon storage
facility, or to amend an existing storage facility permit, by mailing or delivering
a copy of the application form to:
(A) - (F)
(No change.)
(2)
Publication of notice. Notice of the application, in a
form approved by the
Commission
[
commission
] or its
designee, shall be published by the applicant once a week for three consecutive
weeks in a newspaper of general circulation in the county or counties where
the facility is or is proposed to be located. The applicant shall file proof
of publication prior to any hearing on the application or administrative approval
of the application.
(3)
Notice by publication. The applicant shall make diligent
efforts to ascertain the name and address of each person identified under
paragraph (1)(A) - (D) of this subsection. The exercise of diligent efforts
to ascertain the names and addresses of such persons shall require an examination
of the county records where the facility is located and an investigation of
any other information of which the applicant has actual knowledge. If, after
diligent efforts, the applicant has been unable to ascertain the name and
address of one or more persons required to be notified under paragraph (1)(A)
- (D) of this subsection, the notice requirements for those persons are satisfied
by the publication of the notice of application as required in paragraph (2)
of this subsection. The applicant must submit an affidavit to the
Commission
[
commission
] specifying the efforts that were taken to identify
each person whose name and/or address could not be ascertained.
(4)
Hearing required for new permits. A permit application
for a new underground hydrocarbon storage facility will be considered for
approval only after notice and hearing. The
Commission
[
commission
] will give notice of the hearing to all affected persons, local governments,
and other persons who express, in writing, an interest in the application.
After hearing, the examiner shall recommend a final action by the
Commission
[
commission
].
(5)
Hearing on permit amendments.
(A)
An application for an amendment to an existing storage
facility permit may be approved administratively if the
Commission
[
commission
] receives no protest from a person notified pursuant to the
provisions of paragraph (1) of this subsection, or from any other affected
person.
(B)
If the
Commission
[
commission
] receives
a protest from a person notified pursuant to paragraph (1) of this subsection
or from any other affected person within 15 days of the date of receipt of
the application by the
Commission
[
commission
], or of
the date of the third publication, whichever is later, or if the
Commission
[
commission
] determines that a hearing is in the public
interest, then the applicant will be notified that the application cannot
be approved administratively. The
Commission
[
commission
]
will schedule a hearing on the application upon written request of the applicant.
The
Commission
[
commission
] will give notice of the
hearing to all affected persons, local governments, and other persons who
express, in writing, an interest in the application. After hearing, the examiner
shall recommend a final action by the
Commission
[
commission
].
(C)
If the application is administratively denied, a hearing
will be scheduled upon written request of the applicant. After hearing, the
examiner shall recommend a final action by the
Commission
[
commission
].
(f)
Modification, cancellation, or suspension of a permit.
(1)
General. Any permit may be modified, suspended, or canceled
after notice and opportunity for hearing if:
(A)
a material change in conditions has occurred in the operation,
maintenance, or construction of the storage facility, or there are material
deviations from the information originally furnished to the
Commission
[
commission
]. A change in conditions at a facility that
does not affect the safe operation of the facility or the ability of the facility
to operate without causing waste of hydrocarbons or pollution is not considered
to be material;
(B)
(No change.)
(C)
there are material violations of the terms and provisions
of the permit or
Commission
[
commission
] regulations;
(D) - (E)
(No change.)
(2)
Imminent dangers. Notwithstanding the provisions of paragraph
(1) of this subsection, in the event of an emergency that presents an imminent
danger to life or property, or where waste of hydrocarbons, uncontrolled escape
of hydrocarbons, or pollution of fresh water is imminent, the
Commission
[
commission
] or its designee may immediately suspend a storage
facility permit until a final order is issued pursuant to a hearing, if any,
conducted in accordance with the provisions of paragraph (1) of this subsection.
All operations at the facility shall cease upon suspension of a permit under
this paragraph.
(g)
Transfer of permit. A storage facility permit may not be
transferred without the prior approval of the
Commission
[
commission
] or its designee. Until such transfer is approved by the
Commission
[
commission
] or its designee, the proposed transferee
may not conduct any activities otherwise authorized by the permit. The following
procedure shall be followed when requesting approval for transfer of a permit.
(1)
Request. Prior to transferring either ownership or operation
of a storage facility, the permittee shall file a request for transfer of
the permit with the
Commission
[
commission
]. Such request
may not be filed unless a completed Form P-4, signed by both the permittee
and the proposed transferee, has been filed with the
Commission
[
commission
].
(2)
Approval. The
Commission
[
commission
],
or its designee, shall approve the transfer of a storage facility permit,
provided:
(A)
the proposed transferee is not the subject of any unsatisfied
Commission
[
commission
] enforcement order at the time of
the request for permit transfer; and
(B)
there are no existing violations of any
Commission
[
commission
] regulation, order, or permit at the storage
facility at the time of the request for permit transfer that have been documented
by the
Commission
[
commission
], or its employees, unless
the proposed transferee agrees to correct the violations according to a compliance
schedule approved by the
Commission
[
commission
], or
its designee.
(3)
Good cause. Notwithstanding paragraph (2) of this subsection,
for good cause shown the
Commission
[
commission
] or
its designee may require public notice and opportunity for hearing prior to
taking action on a request for transfer of a permit. Such request may be denied
after notice and opportunity for hearing if the
Commission
[
commission
] or its designee finds that transfer of the permit would
not be in the public interest.
(h)
Safety. The following safety requirements shall apply to
all underground hydrocarbon storage facilities, except as specifically provided
otherwise
, provided
[
. Provided
], however,
that
the provisions of this subsection shall not apply to any hydrocarbon
storage well that is out of service and disconnected from all surface piping.
Notwithstanding the compliance time periods specified in [
paragraphs
(1) - (15) of
] this subsection, a new storage facility permitted under
this section must have all required safety measures and equipment in place
before commencement of storage operations at the facility. All storage facilities
that are permitted on the effective date of this section must have such safety
measures and equipment in place within the period of time specified. Further,
until such a facility has all the safety measures and devices required by
paragraphs (2) - (7) and
(13) - (16)
[
(13) - (15)
] of
this subsection in place, the facility must have an attendant on site at all
times.
Notwithstanding the compliance time periods specified in paragraph
(2)(B) of this subsection, no storage well in active service may be operated
without a fully functional emergency shutdown valve unless in compliance with
specified conditions of paragraph (2)(C) of this subsection.
(1)
(No change.)
(2)
Storage wellhead
[
Emergency shutdown valves
].
(A)
The storage wellhead shall be designed,
operated, and maintained to contain the contents of the storage well and protect
against loss of stored product.
[
(A)
The requirements of this paragraph do
not apply to underground hydrocarbon storage facilities storing only crude
oil.
]
(B)
Either within three years of the effective
date of this section, or in conjunction with the next scheduled integrity
test of the storage well, the operator shall have installed emergency shutdown
valves between the storage wellhead and the product and brine surface piping
of each hydrocarbon storage well and, if required under paragraph (3) of this
subsection, between the storage wellhead and fresh water surface piping of
the well. Within one year of the effective date of the section, an operator
may request an exception to the storage wellhead configuration or compliance
date of this subparagraph and propose an alternative configuration or workover
schedule for approval by the Commission or its designee. A storage well that
is out of service and is disconnected from surface piping shall be exempt
from this requirement until reactivated for active hydrocarbon storage. Emergency
shutdown valves shall meet the following requirements.
[
(B)
Within two years of the effective date
of this section, emergency shutdown valves shall be installed on the product
and brine sides of each hydrocarbon storage well and, if required under paragraph
(3) of this subsection, on fresh water piping to the well. An operator may
request an exception to the compliance date of this subparagraph and propose
an alternative workover schedule for approval by the commission or its designee.
A storage well that is out of service and is disconnected from surface piping
shall be exempt from this requirement until reactivated for hydrocarbon storage.
Emergency shutdown valves shall meet the following requirements.
]
(i)
Each emergency shutdown valve shall be capable of activation
at each storage well, at the on-site control center if one exists, at the
remote control center if one exists, and at a location that is reasonably
anticipated to be accessible to emergency response personnel at any facility
that does not have an on-site control center that is attended 24 hours per
day.
(ii)
Each emergency shutdown valve shall be an automatic fail-closed
valve that automatically closes when there is a loss of pneumatic pressure,
hydraulic pressure, or power to the valve.
(iii)
Each emergency shutdown valve shall be closed and opened
at least monthly.
(iv)
Each emergency shutdown valve system shall be tested at
least twice each calendar year at intervals not to exceed 7 1/2 months. The
test shall consist of activating the actuation devices, checking the warning
system, and observing the valve closure.
(C)
(No change.)
(D)
The requirements of this paragraph do not
apply to underground hydrocarbon storage facilities storing only crude oil.
(3)
Product, brine,
[
Brine
] and fresh
water
surface
piping.
(A)
Product surface piping shall be designed
for the permitted maximum allowable operating pressure on the hydrocarbon
side of the well. For facilities with hazardous materials surface piping under
the administrative authority of the Safety Division of the Railroad Commission
of Texas, for the purposes of this section, product surface piping extends
from the wellhead emergency shutdown valve to the first pressure regulation
device, including a manual, motor-operated, or emergency shutdown valve.
[
(A)
Brine piping from the wellhead to the
emergency shutdown valve shall be designed for the maximum wellhead pressure
on the hydrocarbon side of the well.
]
(B)
Brine surface piping shall be designed
for the maximum brine wellhead pressure and to transport, under emergency
conditions, product to the brine system gas vapor control system described
in paragraph (6) of this subsection unless:
(i)
a secondary emergency shutdown valve is
in operation on the brine surface piping; and
(ii)
the brine surface piping between the wellhead
emergency shutdown valve and the secondary emergency shutdown valve is designed
for the permitted maximum allowable operating pressure on the hydrocarbon
side of the well.
(C)
[
(B)
] Fresh water
surface
piping,
if any, must [
either
] be
equipped with a wellhead emergency
shutdown valve unless it is
:
(i)
disconnected
[
isolated
] from the
wellhead [
when fresh water is not being injected into the well
];
or
(ii)
connected to brine surface piping outboard
of the wellhead emergency shutdown valve; or
(iii)
[
(ii)
] designed for the
permitted
maximum
allowable operating
[
wellhead
]
pressure on the hydrocarbon side of the well
; and has an internal diameter
of less than or equal to two inches; and an attendant is posted at the well
site to provide immediate manual shut-in when in use
[
and equipped
with an emergency shutdown valve
].
(D)
Fresh water piping designed for the permitted
maximum allowable operating pressure on the hydrocarbon side of the well and
with an internal diameter of less than or equal to two inches is exempt from
the requirement that an emergency shutdown valve be located on the wellhead
or separated from the wellhead by a spool no longer than six feet.
(4)
Overfill detection and automatic shut-in methods.
(A) - (B)
(No change.)
(C)
Within one year of the effective date of this section,
each storage cavern shall have at least
two
[
one
] of
the following
redundant
devices or methods in operation[
.
Within two years of the effective date of this section, each storage cavern
shall have at least two of the following devices or methods in operation
]:
(i)
(No change.)
(ii)
a preset pressure sensor switch
or transducer
on
the brine piping that is set to automatically close all emergency shutdown
valves in response to a preset pressure. This pressure sensor
or transducer
may be used in conjunction with weep hole(s) on a safety string that
is concentric with the brine string, or in conjunction with weep hole(s) on
the brine string;
(iii) - (iv)
(No change.)
(v)
an alternate device or method approved by the
Commission
[
commission
] or its designee.
(5)
Leak detectors.
(A)
(No change.)
(B)
A
[
Within two years of the effective date
of this section, a
] leak detector shall be installed and in operation
at the wellhead of each hydrocarbon storage well and at each process and transfer
area and each surface vessel area that contains liquid or liquefied hydrocarbons.
These leak detectors shall be integrated with the warning system required
in paragraph (13)(A) of this subsection.
(C)
Leak
[
Within two years of the effective
date of this section, leak
] detectors shall be installed and in operation
at four locations that are evenly spaced around the perimeter of the brine
pit(s).
(D)
(No change.)
(6)
Brine system gas vapor control.
(A)
(No change.)
(B)
Gas
[
Within two years of the effective
date of this section, gas
] vapor control devices shall be installed
and in operation at each brine pit system to ignite or capture hydrocarbon
vapors that are heavier than air. Control devices shall consist of at least
one of the following:
(i) - (iv)
(No change.)
(C)
(No change.)
(7)
Fire detection devices or methods
and fire control
systems
.
(A)
Fire
[
Within two years of the effective
date of this section, fire
] detection devices or methods shall be installed
and in operation at all process and transfer areas. Fire detection devices
or methods specified in this paragraph shall be integrated with the warning
system required in paragraph (13)(A) of this subsection. Fire detection shall
consist of at least one of the following:
(i) - (iii)
(No change.)
(B)
(No change.)
(C)
Within three years of the effective date
of this section, each storage wellhead in active storage service shall have
fire suppression capability designed to aid in personnel rescue and for equipment
protection and cooling. Within one year of the effective date of this section,
the operator may request an exception to the schedule or fire suppression
requirement of this subparagraph and propose an alternative schedule or means
of protection from wellhead fire for approval of the Commission or its designee.
(8)
Emergency response plan.
Each
[
Within six
months of the effective date of this section, each
] storage facility
shall submit to the
Commission
[
commission
] a written
emergency response plan. The plan shall address spills and releases, fires,
explosions, loss of electricity, and loss of telecommunication services. The
plan shall describe the storage facility's emergency response communication
system, procedures for coordination of emergency communication and response
activities with local emergency planning committees and other local authorities,
use of warning systems, procedures for citizen and employee emergency notification
and evacuation, and employee training. The initial plan must be designed based
upon the existing safety measures at the facility. The plan shall be updated
as changes in safety features at the facility occur, or as the
Commission
[
commission
] or its designee requires. The plan shall include
a plat of the facility that shows the location of wells, processing areas,
loading racks, brine pits, and other significant features at the site. A copy
of the plan shall be provided to the local emergency response planning committee
and to any other local governmental entity that submits a written request
for a copy of the plan to the operator. Copies of the plan shall also be available
at the storage facility and at the company headquarters.
(9)
Notification of emergency or uncontrolled release.
(A)
(No change.)
(B)
Commission. The operator shall report to the appropriate
Commission
[
commission
] district office as soon as practicable
any emergency, significant loss of fluids, significant mechanical failure,
or other problem that increases the potential for an uncontrolled release.
The operator shall
file with the Commission within 30 days of the incident
a written report on the root cause of the incident. The operator shall file
with the Commission within 90 days of the incident a written report that describes
the operational changes, if any, that have been or will be implemented to
reduce the likelihood of a recurrence of a similar incident. An operator may
request that the Commission grant, for good cause, an additional 30 days to
file a written report on the root cause of the incident
[
confirm
the report in writing within five working days
].
(10)
Public education.
Each
[
Within six months
of the effective date of this section, each
] facility operator shall
establish a continuing educational program to inform residents within a one-mile
radius of a hydrocarbon storage facility of emergency notification and evacuation
procedures.
(11)
Annual emergency drill. Annually, each operator shall
conduct a drill that tests response to a simulated emergency. Written notice
of the drill shall be provided to the appropriate
Commission
[
commission
] district office, the county emergency management coordinator,
and the county sheriff's office at least seven days prior to the drill. Local
emergency response authorities shall be invited to participate in all such
drills. The operator shall file a written evaluation of the drill and plans
for improvements with the appropriate district office and the county emergency
management coordinator within 30 days after the date of the drill.
(12)
Employee safety training.
(A)
Each
[
Within six months of the effective
date of this section, each
] operator shall prepare and implement a plan
to train and test each employee at each underground hydrocarbon storage facility
on operational safety to the extent applicable to the employee's duties and
responsibilities. The facility's emergency response plan shall be included
in the training program.
(B)
(No change.)
(13)
Warning systems and alarms.
(A)
All
[
Within two years of the effective
date of this section, all
] leak detectors, fire detectors, heat sensors,
pressure sensors, and emergency shutdown instrumentation shall be integrated
with warning systems that are audible and visible in the local control room
and at any remote control center. The circuitry shall be designed so that
failure of a detector or heat sensor, excluding meltdown and fused devices,
to function will activate the warning.
(B)
A manually operated alarm shall be installed at each attended
storage facility [
within two years of the effective date of this section
]. The alarm shall be audible in areas of the facility where personnel
are normally located.
(14)
Wind socks.
At
[
Within one year of the
effective date of this section, at
] least one wind sock that is visible
at any time from any normal work location within the storage facility shall
be installed at the facility.
(15)
Barriers.
Barriers
[
Within one year of
the effective date of this section, barriers
] designed to prevent unintended
impact by vehicles and equipment shall be placed around above-grade hydrocarbon
piping, hydrocarbon process equipment, and surface hydrocarbon storage vessels
in areas where vehicles may normally be expected to travel
or within
100 feet of a public road
.
(16)
Wellhead, surface piping, and associated
valves. All wellhead equipment, product, fresh water, and brine surface piping,
and associated valves shall be designed, installed, and operated in accordance
with engineering standards to the expected service conditions to which the
piping and equipment will be subjected.
(i)
Cavern capacity and configuration.
(1) - (3)
(No change.)
(4)
Bedded salt. The configuration of the roof of each hydrocarbon
storage cavern in bedded salt shall be determined by downhole log or an alternate
method approved by the
Commission
[
commission
] or its
designee at least once every five years.
(5)
Filing results. Sonar and roof monitoring survey results
shall be filed with the
Commission
[
commission
] within
30 days after the survey.
(6)
Out-of-service caverns. A sonar or roof monitoring survey
is not required for a cavern that is out of service. A sonar or roof monitoring
survey shall be performed before any cavern that has been out of service is
returned to service
, unless the provisions of paragraph (2) of this subsection
apply
.
(j)
Well completion, casing, and cementing. Hydrocarbon storage
wells shall be cased and the casing strings cemented to prevent fluids from
escaping to the surface or into fresh water strata, or otherwise escaping
and causing waste or endangering public safety or the environment.
(1)
(No change.)
(2)
Well completion report. A well completion report shall
be filed in accordance with the instructions on the form prescribed by the
Commission
[
commission
] within 30 days after a storage well
is completed and before solution mining to create the cavern begins.
(k)
Operating requirements.
(1)
Operating pressure. The operating pressure of each hydrocarbon
storage well shall not exceed the permitted maximum
allowable
operating
pressure for that well. The permitted maximum
allowable
operating
pressure is that pressure specified in the
Commission
[
commission
] permit or order, or, if not specified in the permit or order, that
pressure stated in the application or the application for amendment to a permit
or order. The maximum operating pressure at the shoe of the lowermost cemented
casing shall not exceed 0.8 pounds per square inch per foot of depth.
(2)
Volume of hydrocarbons stored. The quantity of hydrocarbons
stored in a cavern shall not exceed the permitted maximum storage volume for
that cavern. The permitted maximum hydrocarbon storage volume is that volume
specified in the
Commission
[
commission
] permit or order,
or, if not specified in the permit or order, that volume stated in the application
or the application for amendment to a permit or order.
(l)
Monitoring requirements.
(1) - (2)
(No change.)
(3)
Volumes injected and withdrawn. The volume of hydrocarbons
injected into and withdrawn from each hydrocarbon storage well shall be measured
by:
(A)
flow meter
for each well
; or
(B)
an alternate method approved by the
Commission
[
commission
] or its designee.
(4)
(No change.)
(5)
Data recording. Within three years of the
effective date of this section, operators shall have installed and have functioning
equipment to electronically record all liquid and gas pressures, volumes,
and flow rates at a frequency of at least once per minute, and all actuations
of the emergency shutdown valve.
(m)
Reporting. The operator shall report maximum wellhead pressures
on the hydrocarbon and brine sides of each hydrocarbon storage well and the
net volumes of hydrocarbons injected into and withdrawn from each hydrocarbon
storage well in accordance with the instructions on the annual report form
prescribed by the
Commission
[
commission
].
(n)
Operations, construction, and maintenance records
[
Records
] retention.
(1)
Hydrocarbon injection and withdrawal data. The operator
shall retain for
at least three months all electronic
[
five
years
] records of hydrocarbon storage well pressures,
flow rates,
and hydrocarbon volumes
[
interface levels (if any), hydrocarbons
] injected into and withdrawn from each well, and the hydrocarbon inventory
of each cavern.
The operator shall retain for at least five years the
records, reported to the Commission under subsection (m) of this section,
of maximum monthly wellhead pressures on the hydrocarbon and brine sides of
each hydrocarbon storage well and the monthly net volumes of hydrocarbons
injected into and withdrawn from each hydrocarbon storage well.
(2)
Records retention. The operator shall retain
for at least five years the records of measurement performance under subsection
(l)(4) of this section; and testing of safety devices under subsection (h)
of this section. Records of any test of a safety device required under subsection
(h) of this section shall be available for on-site inspection within 10 days
of the date of the test.
(3)
[
(2)
]
Construction and maintenance
[
Equipment
] data. The operator shall retain for
the
life of the facility
[
five years
] documents and records pertaining
to the
drilling, mining, completion, major repairs, and workovers of
storage wells and testing of storage well integrity, and shall transfer all
such documents and records to any new owner and/or new operator of the facility.
[
installation, inspection, maintenance, and testing of equipment
required under subsections (h) and (l) of this section. Records of any test
of a safety device required under subsection (h) of this section shall be
available for on-site inspection within 10 days of the date of the test.
]
(4)
[
(3)
] Extension during investigation.
Any documents or records that contain information pertinent to the resolution
of any pending regulatory enforcement proceeding shall be retained beyond
the
prescribed retention
[
five-year
] period until the
resolution of such proceeding.
(o)
Testing
and maintenance
.
(1)
Integrity tests for wells in salt domes
with a single casing string. Each hydrocarbon storage well drilled into a
salt dome and having a single casing string cemented to the surface shall
have the casing inspected by mechanical, ultrasonic, or magnetic methods at
least once every five years and after each workover that involves physical
changes to the cemented casing string.
(2)
[
(1)
] Integrity tests
for wells
other than those in salt domes with a single casing string
. Each hydrocarbon
storage well shall be tested for integrity prior to being placed into service,
at least once every five years, and after each workover that involves physical
changes to any cemented casing string. The following requirements apply to
all such integrity tests.
(A)
A hydrocarbon storage well shall be tested for integrity
by the nitrogen-brine interface method or an alternative approved by the
Commission
[
commission
], or its designee.
(B)
A test procedure shall be filed with the
Commission
[
commission
] for approval at least 10 days before the test
date.
(C)
The operator shall notify the district office at least
five days prior to conducting any integrity test.
(D)
A complete record of each integrity test shall be filed
in duplicate with the district office within 30 days after testing is completed.
The record shall include a chronology of the test, copies of all downhole
logs, storage well completion information, pressure readings, volume measurements,
temperature logs and readings, and an explanation of the test results that
addresses the precision of the test in terms of a calculated leak rate.
(E)
Storage well pressures shall be allowed to stabilize to
a rate of change of less than 10 psi in 24 hours before the testing period
begins.
(3)
Storage wellhead. Storage wellhead components,
including spool pieces, shall be inspected and pressure tested to 125 percent
of the permitted maximum allowable operating pressure at least once every
10 years. The operator may request a five-year extension from the Commission
for good cause.
(4)
Product, fresh water, and brine surface
piping. Within one year of the effective date of this section, the operator
shall submit a piping integrity management plan for approval by the Commission
or its designee. Within three years of the effective date of this section,
or in conjunction with the storage well integrity testing, all product, freshwater,
and brine surface piping shall be maintained according to the facility's piping
integrity management plan.
(5)
[
(2)
] Alternative monitoring. An
operator may request the
Commission
[
commission
] or
its designee to approve storage well pressure monitoring as an alternative
to integrity testing for hydrocarbon storage wells that are out of storage
service. An out-of-service storage well must be tested for integrity according
to the procedures specified in paragraph
(2)
[
(1)
] of
this subsection before it may be returned to storage service.
(p)
Plugging.
(1)
Plug on abandonment. A hydrocarbon storage well shall be
plugged upon permanent abandonment in a manner approved by the
Commission
[
commission
] or its designee. A proposal for plugging shall
be submitted to the
Commission
[
commission
] in Austin
for approval or modification prior to plugging. Following approval of a plugging
plan, the operator shall file a notification of intent to plug at least five
days prior to commencement of plugging operations. A plugging report shall
be filed with the
Commission
[
commission
] in Austin
within 30 days after plugging.
(2)
Alternative monitoring. As an alternative to plugging a
hydrocarbon storage well that has been permanently deactivated, an operator
may request approval by the
Commission
[
commission
]
or its designee of a plan to convert the storage well to a monitor well. A
pressure monitoring plan must be submitted to the
Commission
[
commission
] along with the request to convert the storage well to a
monitoring well.
(q)
Penalties.
(1)
Penalties. Violations of this section may subject the operator
to penalties and remedies specified in the Texas Natural Resources Code, Titles
3 and 11, and other statutes administered by the
Commission
[
commission
].
(2)
(No change.)
(r)
Applicability of other
Commission
[
commission
] rules and orders. The owner or operator of an underground hydrocarbon
storage facility is not relieved by this section of compliance with any other
requirement of Chapters 3, 4, 7, or 8 of this title (relating to Oil and Gas
Division; Environmental Protection; Gas Services Division; or Pipeline Safety
Regulations).
§3.97.Underground Storage of Gas in Salt Formations.
(a)
Definitions. The following terms, when used in this section,
shall have the following meanings, unless the context clearly indicates otherwise.
(1) - (3)
(No change.)
(4)
Emergency shutdown valve--A valve that automatically closes
to isolate a gas storage
wellhead
[
well
] from surface
piping in the event of specified conditions that, if uncontrolled, may cause
an emergency.
(5)
(No change.)
(6)
Gas storage well or storage well--A well
, including
the storage wellhead, casing, tubing, borehole, and cavern
used for
the injection or withdrawal of natural gas or any other gaseous substance
into or out of an underground gas storage facility.
(7)
Leak
or fire
detector--A device capable of detecting
by chemical or physical means the presence of
gas
[
hydrocarbon
vapor
] or the escape of
gas or the presence of flame or heat of
a fire
[
vapor through a small opening
].
(8)
Operator--The person recognized by the
Commission
[
commission
] as being responsible for the physical operation
of an underground gas storage facility, or such person's authorized representative.
(9)
Owner--The person recognized by the
Commission
[
commission
] as owning all or part of an underground gas storage facility,
or such person's authorized representative.
(10) - (11)
(No change.)
(12)
Storage wellhead--Equipment installed
at the surface of the wellbore, including the casinghead and tubing head,
spools, block or wing valves, and instrument flanges. Spool pieces must have
a length less than six feet to be considered a part of the storage wellhead.
(13)
Surface piping--Any pipe within a storage
facility that is directly connected to a storage well, outboard of the wellhead
emergency shutdown valve and used to transport gas, brine, or fresh water
to or from a storage well whether such pipe is above or below ground level.
(14)
[
(12)
] Underground gas storage
facility or storage facility--A facility used for the storage of natural gas
or any other gaseous substance in an underground salt formation, including
surface and subsurface rights, appurtenances, and improvements necessary for
the operation of the facility.
(b)
Permit required.
(1)
General. No person may create, operate, or maintain an
underground gas storage facility without obtaining a permit from the
Commission
[
commission
]. A permit issued by the
Commission
[
commission
] for such activities before the effective date
of this section shall continue in effect until revoked, modified, or suspended
by the
Commission
[
commission
], or until it expires
according to its terms. The provisions of this section apply to permits to
conduct gas storage operations issued prior to the effective date of this
section, except as otherwise specifically provided.
(2)
Conflict with other requirements. If a provision of this
section conflicts with any provision or term of a
Commission
[
commission
] order, field rule, or permit, the provision of such order,
field rule, or permit shall control.
(c)
Application.
(1)
Information required. An application for a permit to create,
operate, or maintain an underground gas storage facility shall be filed with
the
Commission
[
commission
] by the owner or operator,
or the proposed owner or operator, on the prescribed form. The application
shall contain the information necessary to demonstrate compliance with applicable
state laws and
Commission
[
commission
] regulations.
(2)
Permit amendment. An application for amendment of an existing
underground gas storage facility permit shall be filed with the
Commission
[
commission
]:
(A) - (E)
(No change.)
(3)
Increase in capacity. The owner or operator of a storage
facility shall notify the
Commission
[
commission
] if
information indicates that the capacity of a cavern exceeds the permitted
cavern capacity by 20% or more. Such notification shall be made in writing
to the
Commission
[
commission
] within 10 days of the
date that the owner or operator of the storage facility knows or has reason
to know that the cavern capacity exceeds the permitted capacity by 20% or
more. The notification shall include a description of the information that
indicates that the permitted cavern capacity has been exceeded, and an estimate
of the current cavern capacity. Upon receipt of such information, the
Commission
[
commission
] or its designee may take any one
or more of the following actions:
(A) - (D)
(No change.)
(d)
Standards for underground storage zone.
(1)
Geologic, construction, and operating performance
[
Impermeable salt formation
]. An underground gas storage
facility may be created, operated, or maintained only in an impermeable salt
formation in a manner that will prevent waste of the stored gases, uncontrolled
escape of gases, pollution of fresh water, and danger to life or property.
This section does not authorize storage of liquid or liquefied hydrocarbons
in an underground salt formation. A permit under §3.95 of this title
(relating to Underground Storage of Liquid or Liquefied Hydrocarbons in Salt
Formations) is required to convert from storage of natural gas to storage
of liquid or liquefied hydrocarbons in an underground salt formation.
(2)
(No change.)
(e)
Notice and hearing.
(1)
Notice requirements. [
Such notice shall be given no
later than the date the application is mailed to or filed with the commission.
] The applicant shall
, no later than the date the application is
mailed to or filed with the Commission,
give notice of an application
for a permit to create, operate, or maintain an underground hydrocarbon storage
facility, or to amend an existing storage facility permit, by mailing or delivering
a copy of the application form to:
(A) - (F)
(No change.)
(2)
Publication of notice. Notice of the application, in a
form approved by the
Commission
[
commission
] or its
designee, shall be published by the applicant once a week for three consecutive
weeks in a newspaper of general circulation in the county where the storage
facility is or is proposed to be located. The applicant shall file proof of
publication prior to any hearing on the application or administrative approval
of the application.
(3)
Notice by publication. The applicant shall make diligent
efforts to ascertain the name and address of each person identified under
paragraph (1)(A) - (D) of this subsection. The exercise of diligent efforts
to ascertain names and addresses of such persons shall require an examination
of the county records
where
[
here
] the facility is located
and an investigation of any other information of which the applicant has actual
knowledge. If, after diligent efforts, the applicant has been unable to ascertain
the name and address of one or more persons required to be notified under
paragraph (1)(A) - (D) of this subsection, the notice requirements for those
persons are satisfied by the publication of the notice of application as required
in paragraph (2) of this subsection. The applicant must submit an affidavit
to the
Commission
[
commission
] specifying the efforts
that were taken to identify each person whose name and/or address could not
be ascertained.
(4)
Hearing required for new permits. A permit application
for a new underground gas storage facility will be considered for approval
only after notice and hearing. The
Commission
[
commission
] will give notice of the hearing to all affected persons, local governments,
and other persons who express, in writing, an interest in the application.
After hearing, the examiner shall recommend a final action by the
Commission
[
commission
].
(5)
Hearing on permit amendments.
(A)
An application for an amendment to an existing storage
facility permit may be approved administratively if the
Commission
[
commission
] receives no protest from a person notified pursuant to paragraph
(1) of this subsection or from any other affected person.
(B)
If the
Commission
[
commission
] receives
a protest from a person notified pursuant to paragraph (1) of this subsection
or from any other affected person within 15 days of the date of receipt of
the application by the
Commission
[
commission
], or of
the date of the third publication, whichever is later, or if the
Commission
[
commission
] determines that a hearing is in the public
interest, then the applicant will be notified that the application cannot
be approved administratively. The
Commission
[
commission
]
will schedule a hearing on the application upon written request of the applicant.
The
Commission
[
commission
] will give notice of the
hearing to all affected persons, local governments, and other persons who
express, in writing, an interest in the application. After hearing, the examiner
shall recommend a final action by the
Commission
[
commission
].
(C)
If the application is administratively denied, a hearing
will be scheduled upon written request of the applicant. After hearing, the
examiner shall recommend a final action by the
Commission
[
commission
].
(f)
Modification, cancellation, or suspension of a permit.
(1)
General. Any permit may be modified, suspended, or canceled
after notice and opportunity for hearing if:
(A)
a material change in conditions has occurred in the operation,
maintenance, or construction of the storage facility, or there are material
deviations from the information originally furnished to the
Commission
[
commission
]. A change in conditions at a facility that
does not affect the safe operation of the facility or the ability of the facility
to operate without causing waste of hydrocarbons or pollution is not considered
to be material;
(B)
(No change.)
(C)
there are material violations of the terms and provisions
of the permit or
Commission
[
commission
] regulations;
(D) - (E)
(No change.)
(2)
Imminent danger. Notwithstanding the provisions of paragraph
(1) of this subsection, in the event of an emergency that presents an imminent
danger to life or property, or where waste of hydrocarbons, uncontrolled escape
of hydrocarbons, or pollution of fresh water is imminent, the
Commission
[
commission
] or its designee may immediately suspend a storage
facility permit until a final order is issued pursuant to a hearing, if any,
conducted in accordance with the provisions of paragraph (1) of this subsection.
All operations at the facility shall cease upon suspension of a permit under
this paragraph.
(g)
Transfer of permit. A storage facility permit may not be
transferred without the prior approval of the
Commission
[
commission
], or its designee. Until such transfer is approved by the
Commission
[
commission
] or its designee, the proposed transferee
may not conduct any activities authorized by the permit. The following procedure
shall be followed when requesting approval for transfer of a permit.
(1)
Request. Prior to transferring either ownership or operation
of a storage facility, the permittee shall file with the
Commission
[
commission
] a request for transfer of the permit. Such a request may
not be filed unless a completed Form P-4, signed by both the permittee and
the proposed transferee, has been filed with the
Commission
[
commission
].
(2)
Approval. The
Commission
[
commission
],
or its designee, shall approve the transfer of a storage facility permit,
provided:
(A)
the proposed transferee is not the subject of any unsatisfied
Commission
[
commission
] enforcement order at the time of
the request for permit transfer; and
(B)
there are no existing violations of any
Commission
[
commission
] regulation, order, or permit at the storage
facility at the time of the request for permit transfer that have been documented
by the
Commission
[
commission
], or its employees, unless
the proposed transferee agrees to correct the violations according to a compliance
schedule approved by the
Commission
[
commission
], or
its designee.
(3)
Good cause. Notwithstanding paragraph (2) of this subsection,
for good cause shown the
Commission
[
commission
], or
its designee, may require public notice and opportunity for hearing prior
to taking action on a request for transfer of a permit. Such request may be
denied after notice and opportunity for hearing if the
Commission
[
commission
] or its designee finds that transfer of the permit would
not be in the public interest.
(h)
Safety. The following safety requirements shall apply to
all underground gas storage facilities
, provided
[
. Provided
], however, that the provisions of this subsection shall not apply to
any natural gas storage well that is out of service and disconnected from
surface piping. Notwithstanding the compliance time periods specified in this
subsection, a new underground gas storage facility permitted under this section
must have all required safety measures and equipment in place before commencement
of storage operations at the facility. All existing storage facilities must
have such safety measures and equipment in place within the period of time
specified.
Notwithstanding the compliance time periods specified in paragraph
(2)(B) of this subsection, no storage well in active service may be operated
without a fully functional emergency shutdown valve unless in compliance with
specified conditions of paragraph (2)(C) of this subsection.
(1)
(No change.)
(2)
Storage wellhead
[
Emergency shutdown valves
].
(A)
The storage wellhead must be designed,
operated, and maintained to contain the contents of the storage well and protect
against loss of stored product.
(B)
[
(A)
]
Either within three
[
Within two
] years of the effective date of this section,
or in
conjunction with the next integrity test of the storage well, the operator
shall have installed
emergency shutdown valves
between the wellhead
and
[
shall be installed on
] the gas injection/withdrawal
surface
piping of each storage well and
between the wellhead and
[
on
] any brine or fresh water
surface
piping
[
that is connected at the wellhead
].
Within one year of the
effective date of this section, the
[
An
] operator may request
an exception to the
storage wellhead configuration or
compliance
date of this subparagraph and propose an alternative
configuration or
workover schedule for approval by the
Commission
[
commission,
] or its designee. A storage well that is out of service
and is disconnected from surface piping shall be exempt from this requirement
until reactivated for
active
gas storage. Emergency shutdown valves
shall meet the following requirements
:
[
.
]
(i)
Each emergency shutdown valve shall be capable of activation
at each storage well, at the on-site control center if one exists, at the
remote control center if one exists, and at a location that is reasonably
anticipated to be accessible to emergency response personnel at any facility
that does not have an on-site control center that is attended 24 hours per
day.
(ii)
Each emergency shutdown valve shall be an automatic fail-closed
valve that automatically closes when there is a loss of pneumatic or hydraulic
pressure on, or power to, the valve or when the maximum operating pressure
under subsection (k) of this section is exceeded.
(iii)
Each emergency shutdown valve shall be closed and opened
at least monthly.
(iv)
Each emergency shutdown valve system shall be tested at
least twice each calendar year at intervals not to exceed 7 1/2 months. The
test shall consist of activating the actuation devices, checking the warning
system, and observing the valve closure.
(C)
[
(B)
] If an emergency shutdown valve
system fails to operate as required, the well shall be immediately shut in
until repairs are completed, unless:
(i)
a backup emergency shutdown valve is in operation on the
same piping; or
(ii)
an attendant is posted at the well site to provide immediate
manual shut-in.
(3)
Gas, brine, and fresh water surface piping.
(A)
Gas surface piping shall be designed for
the permitted maximum allowable operating pressure on the hydrocarbon side
of the well. For facilities with hazardous materials surface piping under
the administrative authority of the Safety Division of the Railroad Commission
of Texas, for the purposes of this section, gas surface piping extends from
the wellhead emergency shutdown valve to the first pressure regulation device,
including a manual, motor-operated, or emergency shutdown valve.
(B)
Brine piping, if any, shall be designed
for the maximum brine wellhead pressure and to transport, under emergency
conditions, gas to a gas control system if the operator is solution mining
while the gas storage well is in active storage service, unless:
(i)
a secondary emergency shutdown valve is
in operation on the brine surface piping; and
(ii)
the brine surface piping between the wellhead
emergency shutdown valve and the secondary emergency shutdown valve is designed
for the permitted maximum allowable operating pressure on the hydrocarbon
side of the well.
(C)
Fresh water surface piping, if any, must
be equipped with an emergency shutdown valve unless it is:
(i)
disconnected from the wellhead; or
(ii)
connected to the brine surface piping
outboard of the wellhead emergency shutdown valve; or
(iii)
designed for the maximum allowable operating
pressure on the hydrocarbon side of the well; and has an internal diameter
of less than or equal to two inches; and an attendant is posted at the well
site to provide immediate manual shut-in when in use.
(D)
Fresh water piping designed for the permitted
maximum allowable operating pressure on the hydrocarbon side of the well and
with an internal diameter of less than or equal to two inches, is exempt from
the requirement that an emergency shutdown valve be separated from the wellhead
by a spool no longer than six feet.
(4)
[
(3)
] Cavern debrining and solution
mining operations.
(A)
Within one year of the effective date of this section,
each storage well shall have
two
[
one
] or more of the
following
redundant
devices or methods in operation during cavern
debrining operations or during solution mining operations that are conducted
with gas in storage in the same cavern. [
Within two years from the effective
date of this section, each storage well shall have two or more of the following
devices or methods in operation during cavern debrining operations or during
solution mining operations that are conducted in a cavern with gas in storage
in the same cavern.
] These devices are designed to prevent the release
of gas into the brine and fresh water systems connected to the well during
cavern debrining operations or during solution mining operations that are
conducted with gas in storage in the same cavern. Gas release prevention shall
consist of at least two of the following
redundant
devices or methods:
(i)
emergency shutdown valves equipped with pressure sensor
switches
or transducers
set to automatically close emergency shutdown
valves on the brine side of the wellhead and on the fresh water piping, if
any, in response to preset pressures on the brine and fresh water piping of
the well;
(ii)
weep hole(s) on the brine return string in conjunction
with a preset pressure sensor switch
or transducer
on the brine
piping that is set to automatically close emergency shutdown valves on the
brine side of the wellhead and on the fresh water piping, if any, in response
to a preset pressure;
(iii)
a device on the brine return string or brine piping that
detects hydrocarbon in the brine by physical or chemical characteristics and
that is set to automatically close emergency shutdown valves on the brine
side of the wellhead and on the fresh water piping, if any, in response to
hydrocarbon detection;
(iv)
an instrument that detects a rapid increase in the brine
flow rate indicative of hydrocarbon in the brine and that is set to automatically
close emergency shutdown valves on the brine side of the wellhead and on the
fresh water piping, if any, in response to a preset flow rate or differential
flow rate; or
(v)
an alternative device or method approved by the
Commission
[
commission
].
(B)
Solution mining of a cavern may occur while gas is in storage,
provided that the injection of fresh water and the injection of gas do not
occur simultaneously within the same cavern.
(5)
[
(4)
] Leak
or fire
detectors.
(A)
Within two years of the effective date of this section,
a leak
or fire
detector shall be installed and in operation at
each gas storage well
and each structurally enclosed compressor site
[
that is 100 yards or less from a residence, commercial establishment,
church, school, or small, well-defined outside area, and at each structurally
enclosed compressor site. For purposes of this section, the term "small, well-defined
outside area" means an area such as a playground, recreation area, outdoor
theater, or other place of public assembly that is occupied by 20 or more
persons on at least five days a week for 10 weeks in any 12-month period.
The days and weeks need not be consecutive
].
(B)
Leak
or fire
detectors shall be tested twice
each calendar year at intervals not to exceed 7 1/2 months, and, when defective,
repaired or replaced within 10 days. Leak
or fire
detectors shall
be integrated with warning systems required in paragraph
(6)(A)
[
(5)(A)
] of this subsection.
(6)
[
(5)
] Warning systems and alarms.
(A)
Within two years of the effective date of this section,
all leak
or fire
detectors and [
pressure
] sensors
or methods that actuate the emergency shutdown valve
shall be integrated
with warning systems that are audible and visible in the control room and
at any remote control center. The circuitry shall be designed so that failure
of a leak
or fire
detector to function will activate the warning.
(B)
A manually operated audible alarm shall be installed at
each attended storage facility [
within 180 days of the effective date
of this section
]. The alarm shall be audible in areas of the facility
where personnel are normally located.
(7)
[
(6)
] Emergency response plan.
Each
[
Within six months of the effective date of this section,
each
] storage facility shall submit to the
Commission
[
commission
] a written emergency response plan. The plan shall address
gas releases, fires, explosions, loss of electricity, and loss of telecommunication
services. The plan shall describe the facility's emergency response communication
system, procedures for coordination of emergency communication and response
activities with local authorities, use of warning systems, procedures for
citizen and employee emergency notification and evacuation, and employee training.
The plan shall also include a plat of the facility showing the locations of
wells, processing areas, and other significant features at the facility. The
initial plan must be designed based upon the existing safety measures at the
facility. The plan shall be updated as changes in safety features at the facility
occur, or as the
Commission
[
commission
] or its designee
requires. A copy of the plan shall be provided to the local emergency response
committee and to any other local governmental entity that submits a written
request for a copy of the plan to the operator. Copies of the plan shall also
be available at the storage facility and at the company headquarters.
(8)
[
(7)
] Notification of emergency
or uncontrolled release.
(A)
Emergency response personnel. Each operator shall notify
the county sheriff's office, the county emergency management coordinator,
and any other appropriate public officials which are identified in the emergency
response plan of any emergency that could endanger nearby residents or property.
Such emergencies include, but are not limited to, an uncontrolled release
of hydrocarbons from a storage well or a leak or fire at any area of the storage
facility. The operator shall give notice as soon as practicable following
the discovery of the emergency. At the time of the notice, the operator shall
also report an assessment of the potential threat to the public.
(B)
Commission. The operator shall report to the appropriate
Commission
[
commission
] district office as soon as practicable
any emergency, significant loss of
gas or
fluids, significant mechanical
failure, or other problem that increases the potential for an uncontrolled
release. The operator shall
file with the Commission within 30 days of
the incident a written report on the root cause of the incident. Within 90
days of the incident, the operator shall file with the Commission a written
report that describes the operational changes, if any, that have been or will
be implemented to reduce the likelihood of a recurrence of a similar incident.
An operator may request that the Commission grant, for good cause, an additional
30 days to file a written report on the root cause of the incident
[
confirm the report in writing within five working days
].
(9)
[
(8)
] Annual emergency drill. Annually,
each operator shall conduct a drill that tests response to a simulated emergency.
Written notice of the drill shall be provided to the appropriate
Commission
[
commission
] district office, the county emergency management
coordinator, and the county sheriff's office at least seven days prior to
the drill. Local emergency response authorities shall be invited to participate
in all such drills. The operator shall file a written evaluation of the drill
and plans for improvements with the appropriate district office and the county
emergency management coordinator within 30 days after the date of the drill.
(10)
[
(9)
] Employee safety training.
(A)
Each
[
Within six months of the effective
date of this section, each
] operator shall prepare and implement a plan
to train and test each employee at each underground gas storage facility on
operational safety to the extent applicable to the employee's duties and responsibilities.
The facility's emergency response plan shall be included in the training program.
(B)
Each operator shall hold a safety meeting with each contractor
prior to the commencement of any new contract work at an underground gas storage
facility. Emergency measures, including safety and evacuation measures specific
to the contractor's work, shall be explained in the contractor safety meeting.
(11)
Fire suppression capability.
(A)
Within three years of the effective date
of this section, each operator shall have fire suppression capability designed
to aid in personnel rescue and equipment protection and cooling.
(B)
Within one year of the effective date of
this section, the operator may request an exception to the schedule or fire
suppression requirement of this paragraph and propose an alternative schedule
or means of protection from wellhead fire for approval of the Commission or
its designee.
(12)
Wellhead, piping, and associated valves.
All wellhead surface piping and associated valves shall be designed, installed,
and operated in accordance with engineering standards to the expected service
conditions to which the piping and equipment will be subjected.
(13)
Barriers. Within one year of the effective
date of this section, barriers designed to prevent unintended impact by vehicles
and equipment shall be placed around above grade hydrocarbon piping, hydrocarbon
process equipment where vehicles may normally be expected to travel, or within
100 feet of a public road.
(i)
Cavern capacity and configuration.
(1)
(No change.)
(2)
Salt domes. The capacity and configuration of each salt
dome gas storage cavern shall be determined by sonar survey before a cavern
that has been out of service is returned to service
, provided
[
. Provided
], however, that a sonar survey shall not be required on a
cavern that is being returned to service if a sonar survey of that cavern
has been run at any time during the previous 10 years.
(3)
Bedded salt. The configuration of the roof of each gas
storage cavern in bedded salt shall be determined by downhole log or an alternate
method approved by the
Commission
[
commission
], or its
designee, at least once every five years.
(4)
Filing of results. Sonar and roof monitoring survey results
shall be filed with the
Commission
[
commission
] within
30 days after the survey.
(5)
Out-of-service caverns. A sonar or roof monitoring survey
is not required for a cavern that is out of service. A sonar or roof monitoring
survey shall be performed before any such cavern that has been out of service
is returned to service
, unless the provisions of paragraph (2) of this
subsection apply
.
(6)
(No change.)
(j)
Well completion, casing, and cementing. Gas storage wells
shall be cased and the casing strings cemented to prevent gases from escaping
to the surface or into fresh water strata, or otherwise escaping and causing
waste or endangering public safety or the environment.
(1)
(No change.)
(2)
Well completion report. A well completion report shall
be filed in accordance with the instructions on the form prescribed by the
Commission
[
commission
] within 30 days after a storage well
is completed and before solution mining to create the cavern begins.
(k)
Operating pressure.
(1)
Not to exceed maximum. The operating pressure of each gas
storage well shall not exceed the permitted maximum
allowable
operating
pressure for that well. The permitted maximum
allowable
operating
pressure is that pressure specified in the
Commission
[
commission
] permit or order, or, if not specified in the permit or order, that
pressure stated in the application or the application for amendment to a permit
or order.
(2)
(No change.)
(l)
Monitoring requirements.
(1)
Gas pressure. Gas pressure on the injection/withdrawal
casing or tubing or piping connected thereto shall be equipped with a pressure
sensor to continuously monitor the wellhead pressure. Pressure sensors shall
be integrated electronically with the warning systems
,
[
and
] alarms
, and emergency shutdown valve actuation system
as
required in subsection
(h)(2)(B) and (h)(6)(A)
[
(h)(5)(A)
] of this section.
(2)
(No change.)
(3)
Volumes injected and withdrawn. The volume of gas injected
into and withdrawn from each storage well shall be determined:
(A)
by
flow meter
[
volume data from the master
meter and records of pressure change
] for each well; or
(B)
by an alternate method approved by the
Commission
[
commission
].
(4)
(No change.)
(5)
Data recording. Within three years of the
effective date of this section, operators shall have installed and have functioning
equipment to electronically record all liquid and gas pressures and injection
volumes and rates at a frequency of at least once per minute, and all actuations
of the emergency shutdown valve.
(m)
Reporting.
(1)
Monthly reports. On or before the last day of each month,
the operator of each facility that stores gas to supply a public utility shall
file with the
Commission
[
commission
] a report showing
the volume of gas placed into storage and the volume of gas removed from storage
at the storage facility, during the preceding month. The report shall also
state the total volume of gas in storage on the first and last days of the
preceding month. This report shall be filed in a format acceptable to the
Commission
[
commission
] or its designee.
(2)
Annual reports. The operator shall file annually a status
report for each storage well in accordance with the instructions on the form
prescribed by the
Commission
[
commission
].
(n)
Operations, construction, and maintenance records
[
Records
] retention.
(1)
Operations
[
Gas injection and withdrawal
] data. The operator shall retain for
at least three months all
electronic
[
five years
] records of storage well pressures,
volumes of gases injected and withdrawn, and the inventory of gas in storage.
The operator shall retain for at least five years the records reported to
the Commission under subsection (m).
(2)
Records retention. The operator shall retain
for at least five years the records of measurement performance under subsection
(l)(4) of this section; and testing of safety devices under subsection (h)
of this section. Records of any test of a safety device required under subsection
(h) of this section shall be available for on-site inspection within 10 days
of the date of the test.
(3)
[
(2)
]
Construction and maintenance
[
Equipment
] data. The operator shall retain for
the
life of the facility
[
five years
] documents and records pertaining
to the
drilling, mining, completion, repair and workover of storage wells
and the testing of storage well integrity, and shall transfer all such documents
and records to any new owner and/or new operator of the facility
[
installation, inspection, maintenance, and testing of equipment relating to
the safe operation of the storage facility
].
(4)
[
(3)
] Extension during investigation.
The operator shall retain beyond the prescribed retention period any documents
or records that contain operational data pertaining to the resolution of any
pending regulatory enforcement proceedings until the resolution of such proceedings.
[
Any documents or records that contain information pertinent to
the resolution of any pending regulatory enforcement proceeding shall be retained
beyond the five-year period until the resolution of such proceeding.
]
(o)
Testing
and maintenance
.
(1)
Integrity tests. Each gas storage well shall be tested
for integrity prior to being placed into service, at least once every five
years, and after each workover that involves physical changes to any cemented
casing string. The following requirements apply to such integrity tests.
(A)
A test procedure shall be filed with the
Commission
[
commission
] for approval at least 10 days before the test
date.
(B)
The initial test conducted on a well prior to placing it
into service shall be performed using the nitrogen-interface test method or
an alternative method approved by the
Commission
[
commission,
] or its designee.
(C) - (E)
(No change.)
(2)
Alternative monitoring. An operator may request the
Commission
[
commission
] or its designee to approve well pressure
monitoring as an alternative to integrity testing for storage wells that are
out of gas storage service. An out-of-service well shall be tested for integrity
by the nitrogen-interface method before it may be returned to storage service.
(3)
Storage wellhead. Storage wellhead components,
including spool pieces, shall be inspected and pressure tested to 125 percent
of the permitted maximum allowable operating pressure at least once every
15 years. The operator may request a five-year extension from the Commission
for good cause.
(4)
Fresh water, brine, and gas surface piping.
Within one year of the effective date of this section, the operator shall
submit a piping integrity management plan for approval by the Commission or
its designee. Within three years of the effective date of this section, or
in conjunction with the storage well integrity testing, all gas, freshwater,
and brine surface piping shall be maintained according to the facility's piping
integrity management plan.
(p)
Plugging.
(1)
Plug on abandonment. A gas storage well shall be plugged
upon permanent abandonment in a manner approved by the
Commission
[
commission
] or its designee. A proposal for plugging shall be submitted
to the
Commission
[
commission
] in Austin for approval
or modification prior to plugging. Following approval of a plugging plan,
the operator shall file notification of intent to plug at least five days
prior to commencement of plugging operations. A plugging report shall be filed
with the
Commission
[
commission
] within 30 days after
plugging.
(2)
Alternative monitoring. As an alternative to plugging a
gas storage well that has been permanently deactivated, an operator may request
approval by the
Commission
[
commission
] or its designee
of a plan to convert the well to a monitor well. A pressure monitoring plan
must be submitted to the
Commission
[
commission
] along
with the request to convert the well to a monitoring well.
(q)
Penalties.
(1)
Penalties. Violations of this section may subject the operator
to penalties and remedies specified in Texas Natural Resources Code, Title
3;
Texas Utilities Code, Chapter 121
[
Texas Civil Statutes,
Article 6053-3
]; and other statutes administered by the
Commission
[
commission
].
(2)
(No change.)
(r)
Applicability of other
Commission
[
commission
] rules and orders. The owner or operator of an underground gas storage
facility is not relieved by this section of compliance with any other requirement
of Chapters 3, 4, 7, or 8 of this title (relating to Oil and Gas Division;
Environmental Protection; Gas Services Division; or Pipeline Safety Regulations).
This agency hereby certifies that the proposal has been reviewed
by legal counsel and found to be within the agency's legal authority to adopt.
Filed with the Office of
the Secretary of State on July 6, 2006.
TRD-200603627
Mary Ross McDonald
Managing Director
Railroad Commission of Texas
Earliest possible date of adoption: August 20, 2006
For further information, please call: (512) 475-1295